Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash

The article shows the effectiveness of the use of polymer additives for the production of fine-grained concrete mixtures and concretes based on using coal fly ash, which can be used as working mixtures for a 3D printer. Using mathematical planning of experiments, a set of experimental–statistical mo...

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Main Authors: Leonid Dvorkin, Janusz Konkol, Vitaliy Marchuk, Andriy Huts
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/24/5467
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author Leonid Dvorkin
Janusz Konkol
Vitaliy Marchuk
Andriy Huts
author_facet Leonid Dvorkin
Janusz Konkol
Vitaliy Marchuk
Andriy Huts
author_sort Leonid Dvorkin
collection DOAJ
description The article shows the effectiveness of the use of polymer additives for the production of fine-grained concrete mixtures and concretes based on using coal fly ash, which can be used as working mixtures for a 3D printer. Using mathematical planning of experiments, a set of experimental–statistical models was obtained that describes the influence of mixture composition factors including copolymer additive on the most important properties of ash-containing concrete mixtures and concretes for 3D concrete printing in the presence of a hardening accelerator additive. It is shown that when the dry mixture is mixed in water, the redispersed polymer powders are converted into an adhesive polymer dispersion, which, when the solution cures, creates “rubber bridges” in its pores and at the border with the base. They have high tensile strength and elastically reinforce the cement stone; in addition, they are also capable of not only significantly increasing the adhesion between the layers of the extruded mixture, but also significantly smoothing out such shortcomings of the cement stone as increased brittleness, low ultimate elongation, and a tendency to cracking.
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spelling doaj.art-d9a7c3c25f0046bfb6caebdda739f8742023-11-24T17:32:38ZengMDPI AGPolymers2073-43602022-12-011424546710.3390/polym14245467Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly AshLeonid Dvorkin0Janusz Konkol1Vitaliy Marchuk2Andriy Huts3Institute of Civil Engineering and Architecture, National University of Water and Environmental Engineering, 33028 Rivne, UkraineFaculty of Civil and Environmental Engineering and Architecture, Rzeszow University of Technology, 35959 Rzeszow, PolandInstitute of Civil Engineering and Architecture, National University of Water and Environmental Engineering, 33028 Rivne, UkraineFaculty of Civil and Environmental Engineering and Architecture, Rzeszow University of Technology, 35959 Rzeszow, PolandThe article shows the effectiveness of the use of polymer additives for the production of fine-grained concrete mixtures and concretes based on using coal fly ash, which can be used as working mixtures for a 3D printer. Using mathematical planning of experiments, a set of experimental–statistical models was obtained that describes the influence of mixture composition factors including copolymer additive on the most important properties of ash-containing concrete mixtures and concretes for 3D concrete printing in the presence of a hardening accelerator additive. It is shown that when the dry mixture is mixed in water, the redispersed polymer powders are converted into an adhesive polymer dispersion, which, when the solution cures, creates “rubber bridges” in its pores and at the border with the base. They have high tensile strength and elastically reinforce the cement stone; in addition, they are also capable of not only significantly increasing the adhesion between the layers of the extruded mixture, but also significantly smoothing out such shortcomings of the cement stone as increased brittleness, low ultimate elongation, and a tendency to cracking.https://www.mdpi.com/2073-4360/14/24/5467Portland cementconcreteredispersible polymer powder3D construction printermathematical experiment planninghardening accelerator
spellingShingle Leonid Dvorkin
Janusz Konkol
Vitaliy Marchuk
Andriy Huts
Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash
Polymers
Portland cement
concrete
redispersible polymer powder
3D construction printer
mathematical experiment planning
hardening accelerator
title Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash
title_full Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash
title_fullStr Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash
title_full_unstemmed Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash
title_short Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash
title_sort effectiveness of polymer additives in concrete for 3d concrete printing using fly ash
topic Portland cement
concrete
redispersible polymer powder
3D construction printer
mathematical experiment planning
hardening accelerator
url https://www.mdpi.com/2073-4360/14/24/5467
work_keys_str_mv AT leoniddvorkin effectivenessofpolymeradditivesinconcretefor3dconcreteprintingusingflyash
AT januszkonkol effectivenessofpolymeradditivesinconcretefor3dconcreteprintingusingflyash
AT vitaliymarchuk effectivenessofpolymeradditivesinconcretefor3dconcreteprintingusingflyash
AT andriyhuts effectivenessofpolymeradditivesinconcretefor3dconcreteprintingusingflyash