Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash
The article shows the effectiveness of the use of polymer additives for the production of fine-grained concrete mixtures and concretes based on using coal fly ash, which can be used as working mixtures for a 3D printer. Using mathematical planning of experiments, a set of experimental–statistical mo...
Main Authors: | , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
MDPI AG
2022-12-01
|
Series: | Polymers |
Subjects: | |
Online Access: | https://www.mdpi.com/2073-4360/14/24/5467 |
_version_ | 1797455615276089344 |
---|---|
author | Leonid Dvorkin Janusz Konkol Vitaliy Marchuk Andriy Huts |
author_facet | Leonid Dvorkin Janusz Konkol Vitaliy Marchuk Andriy Huts |
author_sort | Leonid Dvorkin |
collection | DOAJ |
description | The article shows the effectiveness of the use of polymer additives for the production of fine-grained concrete mixtures and concretes based on using coal fly ash, which can be used as working mixtures for a 3D printer. Using mathematical planning of experiments, a set of experimental–statistical models was obtained that describes the influence of mixture composition factors including copolymer additive on the most important properties of ash-containing concrete mixtures and concretes for 3D concrete printing in the presence of a hardening accelerator additive. It is shown that when the dry mixture is mixed in water, the redispersed polymer powders are converted into an adhesive polymer dispersion, which, when the solution cures, creates “rubber bridges” in its pores and at the border with the base. They have high tensile strength and elastically reinforce the cement stone; in addition, they are also capable of not only significantly increasing the adhesion between the layers of the extruded mixture, but also significantly smoothing out such shortcomings of the cement stone as increased brittleness, low ultimate elongation, and a tendency to cracking. |
first_indexed | 2024-03-09T15:56:52Z |
format | Article |
id | doaj.art-d9a7c3c25f0046bfb6caebdda739f874 |
institution | Directory Open Access Journal |
issn | 2073-4360 |
language | English |
last_indexed | 2024-03-09T15:56:52Z |
publishDate | 2022-12-01 |
publisher | MDPI AG |
record_format | Article |
series | Polymers |
spelling | doaj.art-d9a7c3c25f0046bfb6caebdda739f8742023-11-24T17:32:38ZengMDPI AGPolymers2073-43602022-12-011424546710.3390/polym14245467Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly AshLeonid Dvorkin0Janusz Konkol1Vitaliy Marchuk2Andriy Huts3Institute of Civil Engineering and Architecture, National University of Water and Environmental Engineering, 33028 Rivne, UkraineFaculty of Civil and Environmental Engineering and Architecture, Rzeszow University of Technology, 35959 Rzeszow, PolandInstitute of Civil Engineering and Architecture, National University of Water and Environmental Engineering, 33028 Rivne, UkraineFaculty of Civil and Environmental Engineering and Architecture, Rzeszow University of Technology, 35959 Rzeszow, PolandThe article shows the effectiveness of the use of polymer additives for the production of fine-grained concrete mixtures and concretes based on using coal fly ash, which can be used as working mixtures for a 3D printer. Using mathematical planning of experiments, a set of experimental–statistical models was obtained that describes the influence of mixture composition factors including copolymer additive on the most important properties of ash-containing concrete mixtures and concretes for 3D concrete printing in the presence of a hardening accelerator additive. It is shown that when the dry mixture is mixed in water, the redispersed polymer powders are converted into an adhesive polymer dispersion, which, when the solution cures, creates “rubber bridges” in its pores and at the border with the base. They have high tensile strength and elastically reinforce the cement stone; in addition, they are also capable of not only significantly increasing the adhesion between the layers of the extruded mixture, but also significantly smoothing out such shortcomings of the cement stone as increased brittleness, low ultimate elongation, and a tendency to cracking.https://www.mdpi.com/2073-4360/14/24/5467Portland cementconcreteredispersible polymer powder3D construction printermathematical experiment planninghardening accelerator |
spellingShingle | Leonid Dvorkin Janusz Konkol Vitaliy Marchuk Andriy Huts Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash Polymers Portland cement concrete redispersible polymer powder 3D construction printer mathematical experiment planning hardening accelerator |
title | Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash |
title_full | Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash |
title_fullStr | Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash |
title_full_unstemmed | Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash |
title_short | Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly Ash |
title_sort | effectiveness of polymer additives in concrete for 3d concrete printing using fly ash |
topic | Portland cement concrete redispersible polymer powder 3D construction printer mathematical experiment planning hardening accelerator |
url | https://www.mdpi.com/2073-4360/14/24/5467 |
work_keys_str_mv | AT leoniddvorkin effectivenessofpolymeradditivesinconcretefor3dconcreteprintingusingflyash AT januszkonkol effectivenessofpolymeradditivesinconcretefor3dconcreteprintingusingflyash AT vitaliymarchuk effectivenessofpolymeradditivesinconcretefor3dconcreteprintingusingflyash AT andriyhuts effectivenessofpolymeradditivesinconcretefor3dconcreteprintingusingflyash |