Research and Application of Induction Hardening Technology for Heavy Duty Gear Shafts

The effects of induction quenching with different current frequency on the surface hardness, tooth root hardness, tooth core hardness, hardness gradient and metallography of gear shafts are analyzed and discussed by carburizing, tempering and induction quenching experiments of heavy-duty gear shafts...

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Main Authors: Rengui Shi, Ke Zhu, Weilin Zhang
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2022-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.09.023
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author Rengui Shi
Ke Zhu
Weilin Zhang
author_facet Rengui Shi
Ke Zhu
Weilin Zhang
author_sort Rengui Shi
collection DOAJ
description The effects of induction quenching with different current frequency on the surface hardness, tooth root hardness, tooth core hardness, hardness gradient and metallography of gear shafts are analyzed and discussed by carburizing, tempering and induction quenching experiments of heavy-duty gear shafts. The results show that carburizing, quenching and tempering and induction quenching of 18Cr2Ni4WA steel gear shafts can effectively improve the surface hardness of the workpiece to more than 58 HRC, and improve the hardness gradient value of hardened layer. Improve the metallographic structure of hardened layer, and ensure the best hardness of the tooth core, so as to increase the bending fatigue strength of gear shafts. Therefore, a heat treatment method is provided for the low carbon alloy steel gear material containing more Cr, Ni, W and Mo after carburizing, which can improve the product quality.
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spelling doaj.art-d9b7752697cf41f98839af8a4b2f39bd2023-05-26T09:52:16ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392022-01-014616517030488272Research and Application of Induction Hardening Technology for Heavy Duty Gear ShaftsRengui ShiKe ZhuWeilin ZhangThe effects of induction quenching with different current frequency on the surface hardness, tooth root hardness, tooth core hardness, hardness gradient and metallography of gear shafts are analyzed and discussed by carburizing, tempering and induction quenching experiments of heavy-duty gear shafts. The results show that carburizing, quenching and tempering and induction quenching of 18Cr2Ni4WA steel gear shafts can effectively improve the surface hardness of the workpiece to more than 58 HRC, and improve the hardness gradient value of hardened layer. Improve the metallographic structure of hardened layer, and ensure the best hardness of the tooth core, so as to increase the bending fatigue strength of gear shafts. Therefore, a heat treatment method is provided for the low carbon alloy steel gear material containing more Cr, Ni, W and Mo after carburizing, which can improve the product quality.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.09.023Heavy duty gear shaft;Induction hardening;Hardness of tooth core
spellingShingle Rengui Shi
Ke Zhu
Weilin Zhang
Research and Application of Induction Hardening Technology for Heavy Duty Gear Shafts
Jixie chuandong
Heavy duty gear shaft;Induction hardening;Hardness of tooth core
title Research and Application of Induction Hardening Technology for Heavy Duty Gear Shafts
title_full Research and Application of Induction Hardening Technology for Heavy Duty Gear Shafts
title_fullStr Research and Application of Induction Hardening Technology for Heavy Duty Gear Shafts
title_full_unstemmed Research and Application of Induction Hardening Technology for Heavy Duty Gear Shafts
title_short Research and Application of Induction Hardening Technology for Heavy Duty Gear Shafts
title_sort research and application of induction hardening technology for heavy duty gear shafts
topic Heavy duty gear shaft;Induction hardening;Hardness of tooth core
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.09.023
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