Transforming a Computational Model from a Research Tool to a Software Product: A Case Study from Arc Welding Research

Arc welding is a thermal plasma process widely used to join metals. An arc welding model that couples fluid dynamic and electromagnetic equations was initially developed as a research tool. Subsequently, it was applied to improve and optimise industrial implementations of arc welding. The model incl...

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Main Authors: Anthony B. Murphy, David G. Thomas, Fiona F. Chen, Junting Xiang, Yuqing Feng
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Software
Subjects:
Online Access:https://www.mdpi.com/2674-113X/2/2/12
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author Anthony B. Murphy
David G. Thomas
Fiona F. Chen
Junting Xiang
Yuqing Feng
author_facet Anthony B. Murphy
David G. Thomas
Fiona F. Chen
Junting Xiang
Yuqing Feng
author_sort Anthony B. Murphy
collection DOAJ
description Arc welding is a thermal plasma process widely used to join metals. An arc welding model that couples fluid dynamic and electromagnetic equations was initially developed as a research tool. Subsequently, it was applied to improve and optimise industrial implementations of arc welding. The model includes the arc plasma, the electrode, and the workpiece in the computational domain. It incorporates several features to ensure numerical accuracy and reduce computation time and memory requirements. The arc welding code has been refactored into commercial-grade Windows software, ArcWeld, to address the needs of industrial customers. The methods used to develop ArcWeld and its extension to new arc welding regimes, which used the Workspace workflow platform, are presented. The transformation of the model to an integrated software application means that non-experts can now run the code after only elementary training. The user can easily visualise the results, improving the ability to analyse and generate insights into the arc welding process being modelled. These changes mean that scientific progress is accelerated, and that the software can be used in industry and assist welders’ training. The methods used are transferrable to many other research codes.
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spelling doaj.art-d9bff4f7c3a54d67935417efd10ce2e42023-11-18T12:38:11ZengMDPI AGSoftware2674-113X2023-05-012225827510.3390/software2020012Transforming a Computational Model from a Research Tool to a Software Product: A Case Study from Arc Welding ResearchAnthony B. Murphy0David G. Thomas1Fiona F. Chen2Junting Xiang3Yuqing Feng4CSIRO Manufacturing, Lindfield, NSW 2070, AustraliaCSIRO Data61, Clayton South, VIC 3169, AustraliaCSIRO Manufacturing, Clayton South, VIC 3169, AustraliaCSIRO Manufacturing, Clayton South, VIC 3169, AustraliaCSIRO Mineral Processing, Clayton South, VIC 3169, AustraliaArc welding is a thermal plasma process widely used to join metals. An arc welding model that couples fluid dynamic and electromagnetic equations was initially developed as a research tool. Subsequently, it was applied to improve and optimise industrial implementations of arc welding. The model includes the arc plasma, the electrode, and the workpiece in the computational domain. It incorporates several features to ensure numerical accuracy and reduce computation time and memory requirements. The arc welding code has been refactored into commercial-grade Windows software, ArcWeld, to address the needs of industrial customers. The methods used to develop ArcWeld and its extension to new arc welding regimes, which used the Workspace workflow platform, are presented. The transformation of the model to an integrated software application means that non-experts can now run the code after only elementary training. The user can easily visualise the results, improving the ability to analyse and generate insights into the arc welding process being modelled. These changes mean that scientific progress is accelerated, and that the software can be used in industry and assist welders’ training. The methods used are transferrable to many other research codes.https://www.mdpi.com/2674-113X/2/2/12arc weldingcomputational modellinggraphical user interfaceCFD modellingworkflowWorkspace
spellingShingle Anthony B. Murphy
David G. Thomas
Fiona F. Chen
Junting Xiang
Yuqing Feng
Transforming a Computational Model from a Research Tool to a Software Product: A Case Study from Arc Welding Research
Software
arc welding
computational modelling
graphical user interface
CFD modelling
workflow
Workspace
title Transforming a Computational Model from a Research Tool to a Software Product: A Case Study from Arc Welding Research
title_full Transforming a Computational Model from a Research Tool to a Software Product: A Case Study from Arc Welding Research
title_fullStr Transforming a Computational Model from a Research Tool to a Software Product: A Case Study from Arc Welding Research
title_full_unstemmed Transforming a Computational Model from a Research Tool to a Software Product: A Case Study from Arc Welding Research
title_short Transforming a Computational Model from a Research Tool to a Software Product: A Case Study from Arc Welding Research
title_sort transforming a computational model from a research tool to a software product a case study from arc welding research
topic arc welding
computational modelling
graphical user interface
CFD modelling
workflow
Workspace
url https://www.mdpi.com/2674-113X/2/2/12
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