Development of a New Type of Flame Retarded Biocomposite Reinforced with a Biocarbon/Basalt Fiber System: A Comparative Study between Poly(lactic Acid) and Polypropylene

A new type of partially biobased reinforcing filler system was developed in order to be used as a flame retardant for polylactic acid (PLA) and polypropylene (PP)-based composites. The prepared materials intended for injection technique processing were melt blended using the novel system containing...

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Main Authors: Jacek Andrzejewski, Sławomir Michałowski
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/19/4086
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author Jacek Andrzejewski
Sławomir Michałowski
author_facet Jacek Andrzejewski
Sławomir Michałowski
author_sort Jacek Andrzejewski
collection DOAJ
description A new type of partially biobased reinforcing filler system was developed in order to be used as a flame retardant for polylactic acid (PLA) and polypropylene (PP)-based composites. The prepared materials intended for injection technique processing were melt blended using the novel system containing ammonium polyphosphate (EX), biocarbon (BC), and basalt fibers (BF). All of the prepared samples were subjected to a detailed analysis. The main criterion was the flammability of composites. For PLA-based composites, the flammability was significantly reduced, up to V-0 class. The properties of PLA/EX/BC and PLA/EX/(BC-BF) composites were characterized by their improved mechanical properties. The conducted analysis indicates that the key factor supporting the effectiveness of EX flame retardants is the addition of BC, while the use of BF alone increases the flammability of the samples to the reference level. The results indicate that the developed materials can be easily applied in industrial practice as effective and sustainable flame retardants.
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spelling doaj.art-d9ef33c0500c4266bf01a08904e7be542023-11-23T21:34:01ZengMDPI AGPolymers2073-43602022-09-011419408610.3390/polym14194086Development of a New Type of Flame Retarded Biocomposite Reinforced with a Biocarbon/Basalt Fiber System: A Comparative Study between Poly(lactic Acid) and PolypropyleneJacek Andrzejewski0Sławomir Michałowski1Institute of Materials Technology, Faculty of Mechanical Engineering, Poznan University of Technology, Piotrowo 3 Stree, 61-138 Poznan, PolandDepartment of Chemistry and Technology of Polymers, Cracow University of Technology, 24 Warszawska Street, 31-155 Kraków, PolandA new type of partially biobased reinforcing filler system was developed in order to be used as a flame retardant for polylactic acid (PLA) and polypropylene (PP)-based composites. The prepared materials intended for injection technique processing were melt blended using the novel system containing ammonium polyphosphate (EX), biocarbon (BC), and basalt fibers (BF). All of the prepared samples were subjected to a detailed analysis. The main criterion was the flammability of composites. For PLA-based composites, the flammability was significantly reduced, up to V-0 class. The properties of PLA/EX/BC and PLA/EX/(BC-BF) composites were characterized by their improved mechanical properties. The conducted analysis indicates that the key factor supporting the effectiveness of EX flame retardants is the addition of BC, while the use of BF alone increases the flammability of the samples to the reference level. The results indicate that the developed materials can be easily applied in industrial practice as effective and sustainable flame retardants.https://www.mdpi.com/2073-4360/14/19/4086poly(lactic acid)polypropyleneflame retardancymechanical performancesustainable fillersinjection molding
spellingShingle Jacek Andrzejewski
Sławomir Michałowski
Development of a New Type of Flame Retarded Biocomposite Reinforced with a Biocarbon/Basalt Fiber System: A Comparative Study between Poly(lactic Acid) and Polypropylene
Polymers
poly(lactic acid)
polypropylene
flame retardancy
mechanical performance
sustainable fillers
injection molding
title Development of a New Type of Flame Retarded Biocomposite Reinforced with a Biocarbon/Basalt Fiber System: A Comparative Study between Poly(lactic Acid) and Polypropylene
title_full Development of a New Type of Flame Retarded Biocomposite Reinforced with a Biocarbon/Basalt Fiber System: A Comparative Study between Poly(lactic Acid) and Polypropylene
title_fullStr Development of a New Type of Flame Retarded Biocomposite Reinforced with a Biocarbon/Basalt Fiber System: A Comparative Study between Poly(lactic Acid) and Polypropylene
title_full_unstemmed Development of a New Type of Flame Retarded Biocomposite Reinforced with a Biocarbon/Basalt Fiber System: A Comparative Study between Poly(lactic Acid) and Polypropylene
title_short Development of a New Type of Flame Retarded Biocomposite Reinforced with a Biocarbon/Basalt Fiber System: A Comparative Study between Poly(lactic Acid) and Polypropylene
title_sort development of a new type of flame retarded biocomposite reinforced with a biocarbon basalt fiber system a comparative study between poly lactic acid and polypropylene
topic poly(lactic acid)
polypropylene
flame retardancy
mechanical performance
sustainable fillers
injection molding
url https://www.mdpi.com/2073-4360/14/19/4086
work_keys_str_mv AT jacekandrzejewski developmentofanewtypeofflameretardedbiocompositereinforcedwithabiocarbonbasaltfibersystemacomparativestudybetweenpolylacticacidandpolypropylene
AT sławomirmichałowski developmentofanewtypeofflameretardedbiocompositereinforcedwithabiocarbonbasaltfibersystemacomparativestudybetweenpolylacticacidandpolypropylene