Dual-Channel Stretchable, Self-Tuning, Liquid Metal Coils and Their Fabrication Techniques

Flexible and stretchable radiofrequency coils for magnetic resonance imaging represent an emerging and rapidly growing field. The main advantage of such coil designs is their conformal nature, enabling a closer anatomical fit, patient comfort, and freedom of movement. Previously, we demonstrated a p...

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Main Authors: Elizaveta Motovilova, Terry Ching, Jana Vincent, James Shin, Ek Tsoon Tan, Victor Taracila, Fraser Robb, Michinao Hashimoto, Darryl B. Sneag, Simone Angela Winkler
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/17/7588
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author Elizaveta Motovilova
Terry Ching
Jana Vincent
James Shin
Ek Tsoon Tan
Victor Taracila
Fraser Robb
Michinao Hashimoto
Darryl B. Sneag
Simone Angela Winkler
author_facet Elizaveta Motovilova
Terry Ching
Jana Vincent
James Shin
Ek Tsoon Tan
Victor Taracila
Fraser Robb
Michinao Hashimoto
Darryl B. Sneag
Simone Angela Winkler
author_sort Elizaveta Motovilova
collection DOAJ
description Flexible and stretchable radiofrequency coils for magnetic resonance imaging represent an emerging and rapidly growing field. The main advantage of such coil designs is their conformal nature, enabling a closer anatomical fit, patient comfort, and freedom of movement. Previously, we demonstrated a proof-of-concept single element stretchable coil design with a self-tuning smart geometry. In this work, we evaluate the feasibility of scaling this coil concept to a multi-element coil array and the associated engineering and manufacturing challenges. To this goal, we study a dual-channel coil array using full-wave simulations, bench testing, in vitro, and in vivo imaging in a 3 T scanner. We use three fabrication techniques to manufacture dual-channel receive coil arrays: (1) single-layer casting, (2) double-layer casting, and (3) direct-ink-writing. All fabricated arrays perform equally well on the bench and produce similar sensitivity maps. The direct-ink-writing method is found to be the most advantageous fabrication technique for fabrication speed, accuracy, repeatability, and total coil array thickness (0.6 mm). Bench tests show excellent frequency stability of 128 ± 0.6 MHz (0% to 30% stretch). Compared to a commercial knee coil array, the stretchable coil array is more conformal to anatomy and provides 50% improved signal-to-noise ratio in the region of interest.
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spelling doaj.art-da649006726b46e5b1213c892e2a59bb2023-11-19T08:51:55ZengMDPI AGSensors1424-82202023-09-012317758810.3390/s23177588Dual-Channel Stretchable, Self-Tuning, Liquid Metal Coils and Their Fabrication TechniquesElizaveta Motovilova0Terry Ching1Jana Vincent2James Shin3Ek Tsoon Tan4Victor Taracila5Fraser Robb6Michinao Hashimoto7Darryl B. Sneag8Simone Angela Winkler9Department of Radiology, Weill Cornell Medicine, New York, NY 10065, USAPillar of Engineering Product Development, Singapore University of Technology and Design, Singapore 487372, SingaporeGE Healthcare, Aurora, OH 44202, USADepartment of Radiology, Weill Cornell Medicine, New York, NY 10065, USADepartment of Radiology and Imaging, Hospital for Special Surgery, New York, NY 10021, USAGE Healthcare, Aurora, OH 44202, USAGE Healthcare, Aurora, OH 44202, USAPillar of Engineering Product Development, Singapore University of Technology and Design, Singapore 487372, SingaporeDepartment of Radiology and Imaging, Hospital for Special Surgery, New York, NY 10021, USADepartment of Radiology, Weill Cornell Medicine, New York, NY 10065, USAFlexible and stretchable radiofrequency coils for magnetic resonance imaging represent an emerging and rapidly growing field. The main advantage of such coil designs is their conformal nature, enabling a closer anatomical fit, patient comfort, and freedom of movement. Previously, we demonstrated a proof-of-concept single element stretchable coil design with a self-tuning smart geometry. In this work, we evaluate the feasibility of scaling this coil concept to a multi-element coil array and the associated engineering and manufacturing challenges. To this goal, we study a dual-channel coil array using full-wave simulations, bench testing, in vitro, and in vivo imaging in a 3 T scanner. We use three fabrication techniques to manufacture dual-channel receive coil arrays: (1) single-layer casting, (2) double-layer casting, and (3) direct-ink-writing. All fabricated arrays perform equally well on the bench and produce similar sensitivity maps. The direct-ink-writing method is found to be the most advantageous fabrication technique for fabrication speed, accuracy, repeatability, and total coil array thickness (0.6 mm). Bench tests show excellent frequency stability of 128 ± 0.6 MHz (0% to 30% stretch). Compared to a commercial knee coil array, the stretchable coil array is more conformal to anatomy and provides 50% improved signal-to-noise ratio in the region of interest.https://www.mdpi.com/1424-8220/23/17/7588radiofrequency coilliquid metalstretchable electronicsself-tuning3D printingdirect ink writing
spellingShingle Elizaveta Motovilova
Terry Ching
Jana Vincent
James Shin
Ek Tsoon Tan
Victor Taracila
Fraser Robb
Michinao Hashimoto
Darryl B. Sneag
Simone Angela Winkler
Dual-Channel Stretchable, Self-Tuning, Liquid Metal Coils and Their Fabrication Techniques
Sensors
radiofrequency coil
liquid metal
stretchable electronics
self-tuning
3D printing
direct ink writing
title Dual-Channel Stretchable, Self-Tuning, Liquid Metal Coils and Their Fabrication Techniques
title_full Dual-Channel Stretchable, Self-Tuning, Liquid Metal Coils and Their Fabrication Techniques
title_fullStr Dual-Channel Stretchable, Self-Tuning, Liquid Metal Coils and Their Fabrication Techniques
title_full_unstemmed Dual-Channel Stretchable, Self-Tuning, Liquid Metal Coils and Their Fabrication Techniques
title_short Dual-Channel Stretchable, Self-Tuning, Liquid Metal Coils and Their Fabrication Techniques
title_sort dual channel stretchable self tuning liquid metal coils and their fabrication techniques
topic radiofrequency coil
liquid metal
stretchable electronics
self-tuning
3D printing
direct ink writing
url https://www.mdpi.com/1424-8220/23/17/7588
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