Effects of Structure and Particle Size of Iron, Cobalt and Ruthenium Catalysts on Fischer–Tropsch Synthesis

This review emphasizes the importance of the catalytic conversion techniques in the production of clean liquid and hydrogen fuels (XTF) and chemicals (XTC) from the carbonaceous materials including coal, natural gas, biomass, organic wastes, biogas and CO<sub>2</sub>. Dependence of the p...

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Main Authors: Wenping Ma, Ajay K. Dalai
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Reactions
Subjects:
Online Access:https://www.mdpi.com/2624-781X/2/1/6
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author Wenping Ma
Ajay K. Dalai
author_facet Wenping Ma
Ajay K. Dalai
author_sort Wenping Ma
collection DOAJ
description This review emphasizes the importance of the catalytic conversion techniques in the production of clean liquid and hydrogen fuels (XTF) and chemicals (XTC) from the carbonaceous materials including coal, natural gas, biomass, organic wastes, biogas and CO<sub>2</sub>. Dependence of the performance of Fischer–Tropsch Synthesis (FTS), a key reaction of the XTF/XTC process, on catalyst structure (crystal and size) is comparatively examined and reviewed. The contribution illustrates the very complicated crystal structure effect, which indicates that not only the particle type, but also the particle shape, facets and orientation that have been evidenced recently, strongly influence the catalyst performance. In addition, the particle size effects over iron, cobalt and ruthenium catalysts were carefully compared and analyzed. For all Fe, Co and Ru catalysts, the metal turnover frequency (TOF) for CO hydrogenation increased with increasing metal particle size in the small size region i.e., less than the size threshold 7–8 nm, but was found to be independent of particle size for the catalysts with large particle sizes greater than the size threshold. There are some inconsistencies in the small particle size region for Fe and Ru catalysts, i.e., an opposite activity trend and an abnormal peak TOF value were observed on a Fe catalyst and a Ru catalyst (2 nm), respectively. Further study from the literature provides deeper insights into the catalyst behaviors. The intrinsic activity of Fe catalysts (10 nm) at 260–300 °C is estimated in the range of 0.046–0.20 s<sup>−1</sup>, while that of the Co and Ru catalysts (7–70 nm) at 220 °C are 0.1 s<sup>−1</sup> and 0.4 s<sup>−1</sup>, respectively.
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spelling doaj.art-da905aa10a304520bfce0ecf3542d4ce2023-11-21T11:09:44ZengMDPI AGReactions2624-781X2021-03-0121627710.3390/reactions2010006Effects of Structure and Particle Size of Iron, Cobalt and Ruthenium Catalysts on Fischer–Tropsch SynthesisWenping Ma0Ajay K. Dalai1Center for Applied Energy Research, University of Kentucky, 2540 Research Park Drive, Lexington, KY 40511, USADepartment of Chemical and Biological Engineering, University of Saskatchewan, Saskatoon, SK S7N 5A9, CanadaThis review emphasizes the importance of the catalytic conversion techniques in the production of clean liquid and hydrogen fuels (XTF) and chemicals (XTC) from the carbonaceous materials including coal, natural gas, biomass, organic wastes, biogas and CO<sub>2</sub>. Dependence of the performance of Fischer–Tropsch Synthesis (FTS), a key reaction of the XTF/XTC process, on catalyst structure (crystal and size) is comparatively examined and reviewed. The contribution illustrates the very complicated crystal structure effect, which indicates that not only the particle type, but also the particle shape, facets and orientation that have been evidenced recently, strongly influence the catalyst performance. In addition, the particle size effects over iron, cobalt and ruthenium catalysts were carefully compared and analyzed. For all Fe, Co and Ru catalysts, the metal turnover frequency (TOF) for CO hydrogenation increased with increasing metal particle size in the small size region i.e., less than the size threshold 7–8 nm, but was found to be independent of particle size for the catalysts with large particle sizes greater than the size threshold. There are some inconsistencies in the small particle size region for Fe and Ru catalysts, i.e., an opposite activity trend and an abnormal peak TOF value were observed on a Fe catalyst and a Ru catalyst (2 nm), respectively. Further study from the literature provides deeper insights into the catalyst behaviors. The intrinsic activity of Fe catalysts (10 nm) at 260–300 °C is estimated in the range of 0.046–0.20 s<sup>−1</sup>, while that of the Co and Ru catalysts (7–70 nm) at 220 °C are 0.1 s<sup>−1</sup> and 0.4 s<sup>−1</sup>, respectively.https://www.mdpi.com/2624-781X/2/1/6carbonaceous materialssyngascatalytic conversionFischer–Tropsch synthesiscobaltiron
spellingShingle Wenping Ma
Ajay K. Dalai
Effects of Structure and Particle Size of Iron, Cobalt and Ruthenium Catalysts on Fischer–Tropsch Synthesis
Reactions
carbonaceous materials
syngas
catalytic conversion
Fischer–Tropsch synthesis
cobalt
iron
title Effects of Structure and Particle Size of Iron, Cobalt and Ruthenium Catalysts on Fischer–Tropsch Synthesis
title_full Effects of Structure and Particle Size of Iron, Cobalt and Ruthenium Catalysts on Fischer–Tropsch Synthesis
title_fullStr Effects of Structure and Particle Size of Iron, Cobalt and Ruthenium Catalysts on Fischer–Tropsch Synthesis
title_full_unstemmed Effects of Structure and Particle Size of Iron, Cobalt and Ruthenium Catalysts on Fischer–Tropsch Synthesis
title_short Effects of Structure and Particle Size of Iron, Cobalt and Ruthenium Catalysts on Fischer–Tropsch Synthesis
title_sort effects of structure and particle size of iron cobalt and ruthenium catalysts on fischer tropsch synthesis
topic carbonaceous materials
syngas
catalytic conversion
Fischer–Tropsch synthesis
cobalt
iron
url https://www.mdpi.com/2624-781X/2/1/6
work_keys_str_mv AT wenpingma effectsofstructureandparticlesizeofironcobaltandrutheniumcatalystsonfischertropschsynthesis
AT ajaykdalai effectsofstructureandparticlesizeofironcobaltandrutheniumcatalystsonfischertropschsynthesis