Experimental and Numerical Studies on the Impact Energy Absorption of Cutting Shear Rings

To improve the passive safety of the collision process, we designed a kind of energy absorption device based on cutting shear rings (CSR). It can be installed in a limited space, overcoming the characteristic of traditional energy absorption devices that cannot play their advantages in a narrow spac...

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Main Authors: Shujian Yao, Yanjing Wang, Chengming Sun, Xingmin Feng, Nan Zhao
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/3/1860
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author Shujian Yao
Yanjing Wang
Chengming Sun
Xingmin Feng
Nan Zhao
author_facet Shujian Yao
Yanjing Wang
Chengming Sun
Xingmin Feng
Nan Zhao
author_sort Shujian Yao
collection DOAJ
description To improve the passive safety of the collision process, we designed a kind of energy absorption device based on cutting shear rings (CSR). It can be installed in a limited space, overcoming the characteristic of traditional energy absorption devices that cannot play their advantages in a narrow space, and it will not be accompanied by the splashing of chips in the process of energy absorption. The impact energy absorption characteristics of the shear rings outside the energy absorption rods are analyzed. The feasibility of the finite element method to study the device’s characteristics is demonstrated through the combination of the drop hammer test and numerical simulation. At the same time, the device’s responses under nine different working cases are simulated, and the impact energy absorption characteristics of the shear rings are analyzed. Moreover, the effects of shear ring thickness and spacing on the device are also analyzed. The results show that there are several peak forces during the energy absorption process, and each peak force is accompanied by the failure of the shear ring. The shear rings’ thickness correlates positively with energy absorption and peak force. But the spacing of shear rings only affects the number of peak forces. There is a linear trend between the shear rings’ spacing and energy absorption, and the slope of the trend increases with the increase in thickness.
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spelling doaj.art-dab340bd6b8e42f9820a03f3ee1edd1a2023-11-16T16:11:30ZengMDPI AGApplied Sciences2076-34172023-01-01133186010.3390/app13031860Experimental and Numerical Studies on the Impact Energy Absorption of Cutting Shear RingsShujian Yao0Yanjing Wang1Chengming Sun2Xingmin Feng3Nan Zhao4School of Traffic & Transportation Engineering, Central South University, Changsha 410017, ChinaSchool of Traffic & Transportation Engineering, Central South University, Changsha 410017, ChinaSchool of Traffic & Transportation Engineering, Central South University, Changsha 410017, ChinaDepartment of Special Technology, Army Special Operations College, Guilin 541000, ChinaSchool of Traffic & Transportation Engineering, Central South University, Changsha 410017, ChinaTo improve the passive safety of the collision process, we designed a kind of energy absorption device based on cutting shear rings (CSR). It can be installed in a limited space, overcoming the characteristic of traditional energy absorption devices that cannot play their advantages in a narrow space, and it will not be accompanied by the splashing of chips in the process of energy absorption. The impact energy absorption characteristics of the shear rings outside the energy absorption rods are analyzed. The feasibility of the finite element method to study the device’s characteristics is demonstrated through the combination of the drop hammer test and numerical simulation. At the same time, the device’s responses under nine different working cases are simulated, and the impact energy absorption characteristics of the shear rings are analyzed. Moreover, the effects of shear ring thickness and spacing on the device are also analyzed. The results show that there are several peak forces during the energy absorption process, and each peak force is accompanied by the failure of the shear ring. The shear rings’ thickness correlates positively with energy absorption and peak force. But the spacing of shear rings only affects the number of peak forces. There is a linear trend between the shear rings’ spacing and energy absorption, and the slope of the trend increases with the increase in thickness.https://www.mdpi.com/2076-3417/13/3/1860energy absorptionCSRnumerical simulationshear ringspeak force
spellingShingle Shujian Yao
Yanjing Wang
Chengming Sun
Xingmin Feng
Nan Zhao
Experimental and Numerical Studies on the Impact Energy Absorption of Cutting Shear Rings
Applied Sciences
energy absorption
CSR
numerical simulation
shear rings
peak force
title Experimental and Numerical Studies on the Impact Energy Absorption of Cutting Shear Rings
title_full Experimental and Numerical Studies on the Impact Energy Absorption of Cutting Shear Rings
title_fullStr Experimental and Numerical Studies on the Impact Energy Absorption of Cutting Shear Rings
title_full_unstemmed Experimental and Numerical Studies on the Impact Energy Absorption of Cutting Shear Rings
title_short Experimental and Numerical Studies on the Impact Energy Absorption of Cutting Shear Rings
title_sort experimental and numerical studies on the impact energy absorption of cutting shear rings
topic energy absorption
CSR
numerical simulation
shear rings
peak force
url https://www.mdpi.com/2076-3417/13/3/1860
work_keys_str_mv AT shujianyao experimentalandnumericalstudiesontheimpactenergyabsorptionofcuttingshearrings
AT yanjingwang experimentalandnumericalstudiesontheimpactenergyabsorptionofcuttingshearrings
AT chengmingsun experimentalandnumericalstudiesontheimpactenergyabsorptionofcuttingshearrings
AT xingminfeng experimentalandnumericalstudiesontheimpactenergyabsorptionofcuttingshearrings
AT nanzhao experimentalandnumericalstudiesontheimpactenergyabsorptionofcuttingshearrings