Two-Stage Catalytic Abatement of N<sub>2</sub>O Emission in Nitric Acid Plants

Different variants for abatement of N<sub>2</sub>O emission from nitric acid plants with the use of catalysts developed at Łukasiewicz-INS were analyzed. Activity tests on a pilot scale confirmed the high activity of the studied catalysts. A two-stage catalytic abatement of N<sub>2...

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Main Authors: Marek Inger, Bartosz Moszowski, Monika Ruszak, Jakub Rajewski, Marcin Wilk
Format: Article
Language:English
Published: MDPI AG 2020-09-01
Series:Catalysts
Subjects:
Online Access:https://www.mdpi.com/2073-4344/10/9/987
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author Marek Inger
Bartosz Moszowski
Monika Ruszak
Jakub Rajewski
Marcin Wilk
author_facet Marek Inger
Bartosz Moszowski
Monika Ruszak
Jakub Rajewski
Marcin Wilk
author_sort Marek Inger
collection DOAJ
description Different variants for abatement of N<sub>2</sub>O emission from nitric acid plants with the use of catalysts developed at Łukasiewicz-INS were analyzed. Activity tests on a pilot scale confirmed the high activity of the studied catalysts. A two-stage catalytic abatement of N<sub>2</sub>O emission in nitric acid plants was proposed: by high-temperature decomposition in the nitrous gases stream (HT-deN<sub>2</sub>O) and low-temperature decomposition in the tail gas stream (LT-deN<sub>2</sub>O). The selection of the optimal variant for abatement of N<sub>2</sub>O emission depends on the individual characteristics of the nitric acid plant: ammonia oxidation parameters, construction of ammonia oxidation reactor and temperature of the tail gas upstream of the expansion turbine. It was shown that the combination of both deN<sub>2</sub>O technologies, taking into account their technological constraints (dimensions of the catalyst bed), allows for a greater abatement of N<sub>2</sub>O emission, than the use of only one technology. This solution may be economically advantageous regarding the high prices of CO<sub>2</sub> emission allowances.
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spelling doaj.art-dac34e6b56804fe3afa5698254c0935b2023-11-20T12:07:12ZengMDPI AGCatalysts2073-43442020-09-0110998710.3390/catal10090987Two-Stage Catalytic Abatement of N<sub>2</sub>O Emission in Nitric Acid PlantsMarek Inger0Bartosz Moszowski1Monika Ruszak2Jakub Rajewski3Marcin Wilk4Łukasiewicz Research Network—New Chemical Syntheses Institute, Al. Tysiąclecia Państwa Polskiego 13a, 24-110 Puławy, PolandGrupa Azoty Zakłady Azotowe Kędzierzyn S.A., Mostowa 30a, 47-220 Kędzierzyn-Koźle, PolandŁukasiewicz Research Network—New Chemical Syntheses Institute, Al. Tysiąclecia Państwa Polskiego 13a, 24-110 Puławy, PolandŁukasiewicz Research Network—New Chemical Syntheses Institute, Al. Tysiąclecia Państwa Polskiego 13a, 24-110 Puławy, PolandŁukasiewicz Research Network—New Chemical Syntheses Institute, Al. Tysiąclecia Państwa Polskiego 13a, 24-110 Puławy, PolandDifferent variants for abatement of N<sub>2</sub>O emission from nitric acid plants with the use of catalysts developed at Łukasiewicz-INS were analyzed. Activity tests on a pilot scale confirmed the high activity of the studied catalysts. A two-stage catalytic abatement of N<sub>2</sub>O emission in nitric acid plants was proposed: by high-temperature decomposition in the nitrous gases stream (HT-deN<sub>2</sub>O) and low-temperature decomposition in the tail gas stream (LT-deN<sub>2</sub>O). The selection of the optimal variant for abatement of N<sub>2</sub>O emission depends on the individual characteristics of the nitric acid plant: ammonia oxidation parameters, construction of ammonia oxidation reactor and temperature of the tail gas upstream of the expansion turbine. It was shown that the combination of both deN<sub>2</sub>O technologies, taking into account their technological constraints (dimensions of the catalyst bed), allows for a greater abatement of N<sub>2</sub>O emission, than the use of only one technology. This solution may be economically advantageous regarding the high prices of CO<sub>2</sub> emission allowances.https://www.mdpi.com/2073-4344/10/9/987catalytic N<sub>2</sub>O decompositionnitric acid plantssecondary catalysttertiary catalyst
spellingShingle Marek Inger
Bartosz Moszowski
Monika Ruszak
Jakub Rajewski
Marcin Wilk
Two-Stage Catalytic Abatement of N<sub>2</sub>O Emission in Nitric Acid Plants
Catalysts
catalytic N<sub>2</sub>O decomposition
nitric acid plants
secondary catalyst
tertiary catalyst
title Two-Stage Catalytic Abatement of N<sub>2</sub>O Emission in Nitric Acid Plants
title_full Two-Stage Catalytic Abatement of N<sub>2</sub>O Emission in Nitric Acid Plants
title_fullStr Two-Stage Catalytic Abatement of N<sub>2</sub>O Emission in Nitric Acid Plants
title_full_unstemmed Two-Stage Catalytic Abatement of N<sub>2</sub>O Emission in Nitric Acid Plants
title_short Two-Stage Catalytic Abatement of N<sub>2</sub>O Emission in Nitric Acid Plants
title_sort two stage catalytic abatement of n sub 2 sub o emission in nitric acid plants
topic catalytic N<sub>2</sub>O decomposition
nitric acid plants
secondary catalyst
tertiary catalyst
url https://www.mdpi.com/2073-4344/10/9/987
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AT jakubrajewski twostagecatalyticabatementofnsub2suboemissioninnitricacidplants
AT marcinwilk twostagecatalyticabatementofnsub2suboemissioninnitricacidplants