ANALYSIS FOR SOLENOID VALVE FAILURE BASED ON MULTI-PHYSICS FINITE ELEMENT MODEL

An accelerated life test is designed and a kind of analysis method for solenoid valve failure based on multi-physics finite element model is put forward due to the uncertainty of failure mechanism and the lack of effective means to analyze faults. Firstly, the model of temperature field is built bas...

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Main Authors: LI JianFeng, XIAO MingQing, TANG XiLang, SHI WeiWen, WANG RuoAn
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2019-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2019.05.022
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author LI JianFeng
XIAO MingQing
TANG XiLang
SHI WeiWen
WANG RuoAn
author_facet LI JianFeng
XIAO MingQing
TANG XiLang
SHI WeiWen
WANG RuoAn
author_sort LI JianFeng
collection DOAJ
description An accelerated life test is designed and a kind of analysis method for solenoid valve failure based on multi-physics finite element model is put forward due to the uncertainty of failure mechanism and the lack of effective means to analyze faults. Firstly, the model of temperature field is built based on ANSYS finite element software and the temperature distribution of components is calculated. Then, the temperature is added to the mechanical stress field as the new load and the coupling stress is received based on the combined action of thermal stress and mechanical stress. Finally, a kind of degradation failure mechanism of the solenoid valve, through the comparison of experimental data and simulation results, is obtained based on the comprehensive analysis of temperature and coupling stress. The result shows the high temperature produced by coils can fail the insulation between coil wires. Meanwhile, the coupling effect of thermal stress caused by high temperature and the mechanical stress can squeeze coils resulting in the continuous short-circuit of coils. When the electromagnetic force of iron core is lower than its threshold, the iron core will not overcome the elasticity to move up and down and finally the failure of the SV will happen. This prediction method can be widely applied to the other fault diagnosis types of degradation failure of solenoid valves. The result can be provided for the optimization and researched on prolonging life of the solenoid valve.
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spelling doaj.art-dacc9574c99846ef9d018fc3e417a2142023-08-01T07:50:11ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692019-01-01411151115730606158ANALYSIS FOR SOLENOID VALVE FAILURE BASED ON MULTI-PHYSICS FINITE ELEMENT MODELLI JianFengXIAO MingQingTANG XiLangSHI WeiWenWANG RuoAnAn accelerated life test is designed and a kind of analysis method for solenoid valve failure based on multi-physics finite element model is put forward due to the uncertainty of failure mechanism and the lack of effective means to analyze faults. Firstly, the model of temperature field is built based on ANSYS finite element software and the temperature distribution of components is calculated. Then, the temperature is added to the mechanical stress field as the new load and the coupling stress is received based on the combined action of thermal stress and mechanical stress. Finally, a kind of degradation failure mechanism of the solenoid valve, through the comparison of experimental data and simulation results, is obtained based on the comprehensive analysis of temperature and coupling stress. The result shows the high temperature produced by coils can fail the insulation between coil wires. Meanwhile, the coupling effect of thermal stress caused by high temperature and the mechanical stress can squeeze coils resulting in the continuous short-circuit of coils. When the electromagnetic force of iron core is lower than its threshold, the iron core will not overcome the elasticity to move up and down and finally the failure of the SV will happen. This prediction method can be widely applied to the other fault diagnosis types of degradation failure of solenoid valves. The result can be provided for the optimization and researched on prolonging life of the solenoid valve.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2019.05.022Multi-physics;ANSYS;Finite element model;Temperature field;Coupling stress;Degradation failure
spellingShingle LI JianFeng
XIAO MingQing
TANG XiLang
SHI WeiWen
WANG RuoAn
ANALYSIS FOR SOLENOID VALVE FAILURE BASED ON MULTI-PHYSICS FINITE ELEMENT MODEL
Jixie qiangdu
Multi-physics;ANSYS;Finite element model;Temperature field;Coupling stress;Degradation failure
title ANALYSIS FOR SOLENOID VALVE FAILURE BASED ON MULTI-PHYSICS FINITE ELEMENT MODEL
title_full ANALYSIS FOR SOLENOID VALVE FAILURE BASED ON MULTI-PHYSICS FINITE ELEMENT MODEL
title_fullStr ANALYSIS FOR SOLENOID VALVE FAILURE BASED ON MULTI-PHYSICS FINITE ELEMENT MODEL
title_full_unstemmed ANALYSIS FOR SOLENOID VALVE FAILURE BASED ON MULTI-PHYSICS FINITE ELEMENT MODEL
title_short ANALYSIS FOR SOLENOID VALVE FAILURE BASED ON MULTI-PHYSICS FINITE ELEMENT MODEL
title_sort analysis for solenoid valve failure based on multi physics finite element model
topic Multi-physics;ANSYS;Finite element model;Temperature field;Coupling stress;Degradation failure
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2019.05.022
work_keys_str_mv AT lijianfeng analysisforsolenoidvalvefailurebasedonmultiphysicsfiniteelementmodel
AT xiaomingqing analysisforsolenoidvalvefailurebasedonmultiphysicsfiniteelementmodel
AT tangxilang analysisforsolenoidvalvefailurebasedonmultiphysicsfiniteelementmodel
AT shiweiwen analysisforsolenoidvalvefailurebasedonmultiphysicsfiniteelementmodel
AT wangruoan analysisforsolenoidvalvefailurebasedonmultiphysicsfiniteelementmodel