Effect of Filter Type on Mechanical Properties During Aluminium Alloy Casting

The naturally pressurized gating system was used for reoxidation suppression during aluminium alloy casting. A naturally pressurized gating system appears to be a suitable solution to reduce reoxidation processes, which was proven by our previous works. The disadvantage of this system is that withou...

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Main Authors: M. Bruna, M. Galčík
Format: Article
Language:English
Published: Polish Academy of Sciences 2022-09-01
Series:Archives of Foundry Engineering
Subjects:
Online Access:https://journals.pan.pl/Content/124484/PDF/AFE%203_2022_12%20Issue%203_2022.pdf
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author M. Bruna
M. Galčík
author_facet M. Bruna
M. Galčík
author_sort M. Bruna
collection DOAJ
description The naturally pressurized gating system was used for reoxidation suppression during aluminium alloy casting. A naturally pressurized gating system appears to be a suitable solution to reduce reoxidation processes, which was proven by our previous works. The disadvantage of this system is that without inserting deceleration elements, the melt velocity is supercritical. Therefore, the aim of paper is to find a proper way to reduce the melt velocity, which is the main parameter affecting the scale of reoxidation processes. For the purpose of the melt velocity reduction, labyrinth filters, foam filters and flat filters effect on the melt velocity and the number of oxides were investigated by numerical simulation software in the first stage of the experiment. After simulations observation, the effect of filters on the mechanical properties was investigated by experimental casts. The simulations and experimental casts proved that filters had a positive effect on the melt velocity reduction and it was associated with increased mechanical properties of castings. The best results were achieved by the foam filter.
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spelling doaj.art-daeace522c2a4f4a8ce0bce041d26b112023-06-14T15:23:10ZengPolish Academy of SciencesArchives of Foundry Engineering2299-29442022-09-01vol. 22No 39598https://doi.org/10.24425/afe.2022.140241Effect of Filter Type on Mechanical Properties During Aluminium Alloy CastingM. Bruna0https://orcid.org/0000-0003-3742-7422M. Galčík1University of Žilina, SlovakiaUniversity of Žilina, SlovakiaThe naturally pressurized gating system was used for reoxidation suppression during aluminium alloy casting. A naturally pressurized gating system appears to be a suitable solution to reduce reoxidation processes, which was proven by our previous works. The disadvantage of this system is that without inserting deceleration elements, the melt velocity is supercritical. Therefore, the aim of paper is to find a proper way to reduce the melt velocity, which is the main parameter affecting the scale of reoxidation processes. For the purpose of the melt velocity reduction, labyrinth filters, foam filters and flat filters effect on the melt velocity and the number of oxides were investigated by numerical simulation software in the first stage of the experiment. After simulations observation, the effect of filters on the mechanical properties was investigated by experimental casts. The simulations and experimental casts proved that filters had a positive effect on the melt velocity reduction and it was associated with increased mechanical properties of castings. The best results were achieved by the foam filter.https://journals.pan.pl/Content/124484/PDF/AFE%203_2022_12%20Issue%203_2022.pdfaluminium alloysfiltrationmechanical propertiesreoxidationmelt velocity
spellingShingle M. Bruna
M. Galčík
Effect of Filter Type on Mechanical Properties During Aluminium Alloy Casting
Archives of Foundry Engineering
aluminium alloys
filtration
mechanical properties
reoxidation
melt velocity
title Effect of Filter Type on Mechanical Properties During Aluminium Alloy Casting
title_full Effect of Filter Type on Mechanical Properties During Aluminium Alloy Casting
title_fullStr Effect of Filter Type on Mechanical Properties During Aluminium Alloy Casting
title_full_unstemmed Effect of Filter Type on Mechanical Properties During Aluminium Alloy Casting
title_short Effect of Filter Type on Mechanical Properties During Aluminium Alloy Casting
title_sort effect of filter type on mechanical properties during aluminium alloy casting
topic aluminium alloys
filtration
mechanical properties
reoxidation
melt velocity
url https://journals.pan.pl/Content/124484/PDF/AFE%203_2022_12%20Issue%203_2022.pdf
work_keys_str_mv AT mbruna effectoffiltertypeonmechanicalpropertiesduringaluminiumalloycasting
AT mgalcik effectoffiltertypeonmechanicalpropertiesduringaluminiumalloycasting