Ink casting and 3D-extrusion printing of the thermoelectric half-Heusler alloy Nb1-xCoSb

Additive manufacturing of lattices with ∼600 μm diameter struts is achieved via extrusion printing of an ink containing prealloyed powder of the half-Heusler alloy Nb1-xCoSb, followed by debinding and vacuum sintering to a relative density of ∼70–80%. The ink can also be poured and cast into square...

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Main Authors: Muath M. Al Malki, G. Jeffrey Snyder, David C. Dunand
Format: Article
Language:English
Published: Elsevier 2023-02-01
Series:Additive Manufacturing Letters
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2772369022000809
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author Muath M. Al Malki
G. Jeffrey Snyder
David C. Dunand
author_facet Muath M. Al Malki
G. Jeffrey Snyder
David C. Dunand
author_sort Muath M. Al Malki
collection DOAJ
description Additive manufacturing of lattices with ∼600 μm diameter struts is achieved via extrusion printing of an ink containing prealloyed powder of the half-Heusler alloy Nb1-xCoSb, followed by debinding and vacuum sintering to a relative density of ∼70–80%. The ink can also be poured and cast into square blocks, which, after debinding and sintering, achieve a similar relative density. Sintering in a Sb-rich atmosphere reduces Sb sublimation and decomposition of the half-Heusler phase. This is reflected in electrical conductivity values, for ink-cast specimens, similar to those of a sample created by vacuum hot-pressing of dry powders (1080 S/cm at 298 K). However, a lower Seebeck coefficient for the ink-cast specimens (92 vs. 150 µV/K for a hot-pressed sample) leads to a reduced figure of merit (zTmax = 0.10±0.015 vs. 0.26±0.04 at 873 K for a hot-pressed sample), where secondary phases, NbSb2 and CoSb3 were observed; these might be minimized, or even eliminated, via further optimization of the sintering conditions.
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spelling doaj.art-db0a7c8c17f54f5486fa7766ef63fed42023-01-07T04:17:40ZengElsevierAdditive Manufacturing Letters2772-36902023-02-014100113Ink casting and 3D-extrusion printing of the thermoelectric half-Heusler alloy Nb1-xCoSbMuath M. Al Malki0G. Jeffrey Snyder1David C. Dunand2Department of Materials Science & Engineering, Northwestern University, Evanston, IL 60208, United States; Mechanical Engineering Department, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia; Corresponding author at: Department of Materials Science & Engineering, Northwestern University, Evanston, IL 60208, United States.Department of Materials Science & Engineering, Northwestern University, Evanston, IL 60208, United StatesDepartment of Materials Science & Engineering, Northwestern University, Evanston, IL 60208, United StatesAdditive manufacturing of lattices with ∼600 μm diameter struts is achieved via extrusion printing of an ink containing prealloyed powder of the half-Heusler alloy Nb1-xCoSb, followed by debinding and vacuum sintering to a relative density of ∼70–80%. The ink can also be poured and cast into square blocks, which, after debinding and sintering, achieve a similar relative density. Sintering in a Sb-rich atmosphere reduces Sb sublimation and decomposition of the half-Heusler phase. This is reflected in electrical conductivity values, for ink-cast specimens, similar to those of a sample created by vacuum hot-pressing of dry powders (1080 S/cm at 298 K). However, a lower Seebeck coefficient for the ink-cast specimens (92 vs. 150 µV/K for a hot-pressed sample) leads to a reduced figure of merit (zTmax = 0.10±0.015 vs. 0.26±0.04 at 873 K for a hot-pressed sample), where secondary phases, NbSb2 and CoSb3 were observed; these might be minimized, or even eliminated, via further optimization of the sintering conditions.http://www.sciencedirect.com/science/article/pii/S2772369022000809Thermoelectrichalf-Heusler3D printingNbCoSb
spellingShingle Muath M. Al Malki
G. Jeffrey Snyder
David C. Dunand
Ink casting and 3D-extrusion printing of the thermoelectric half-Heusler alloy Nb1-xCoSb
Additive Manufacturing Letters
Thermoelectric
half-Heusler
3D printing
NbCoSb
title Ink casting and 3D-extrusion printing of the thermoelectric half-Heusler alloy Nb1-xCoSb
title_full Ink casting and 3D-extrusion printing of the thermoelectric half-Heusler alloy Nb1-xCoSb
title_fullStr Ink casting and 3D-extrusion printing of the thermoelectric half-Heusler alloy Nb1-xCoSb
title_full_unstemmed Ink casting and 3D-extrusion printing of the thermoelectric half-Heusler alloy Nb1-xCoSb
title_short Ink casting and 3D-extrusion printing of the thermoelectric half-Heusler alloy Nb1-xCoSb
title_sort ink casting and 3d extrusion printing of the thermoelectric half heusler alloy nb1 xcosb
topic Thermoelectric
half-Heusler
3D printing
NbCoSb
url http://www.sciencedirect.com/science/article/pii/S2772369022000809
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AT gjeffreysnyder inkcastingand3dextrusionprintingofthethermoelectrichalfheusleralloynb1xcosb
AT davidcdunand inkcastingand3dextrusionprintingofthethermoelectrichalfheusleralloynb1xcosb