Experimental Investigations of the Effect of Chemical Additives on the Rheological Properties of Highly Concentrated Iron Ore Slurries

Chemical additives are widely used in iron ore industry in various processing steps such as classification, crushing, grinding, and pelletization. These additives are also used in transportation of iron ore through highly concentrated slurry pipelines which are currently operating and coming up in l...

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Main Authors: Assefa Kebede Melorie, Deo Raj Kaushal
Format: Article
Language:English
Published: Hosokawa Powder Technology Foundation 2017-02-01
Series:KONA Powder and Particle Journal
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/kona/35/0/35_2018001/_html/-char/en
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author Assefa Kebede Melorie
Deo Raj Kaushal
author_facet Assefa Kebede Melorie
Deo Raj Kaushal
author_sort Assefa Kebede Melorie
collection DOAJ
description Chemical additives are widely used in iron ore industry in various processing steps such as classification, crushing, grinding, and pelletization. These additives are also used in transportation of iron ore through highly concentrated slurry pipelines which are currently operating and coming up in large number across the world. These additives are usually categorized by their functions rather than chemical composition. In this study, the effect of quick lime (QL), hydrated lime (HL), Sodium hexametaphosphate (SHMP) and Acti-Gel on the rheological behaviors of iron ore slurries at volumetric concentrations (Cv) of 18.8 %, 22.1 % and 25.8 % and dosages of additives ranging from 0.05–2 % were investigated. The rheological parameters were measured using computerized rotational rheometer. All the sample data were best represented by Herschel-Bulkley model. Minimum shear stress and viscosity were obtained at 2 % dosage of QL for 18.8 % and minimum flow behaviour index was obtained at 25.8 % with 2 % additive dosage. The addition of HL markedly increases all the rheological parameters. When SHMP is used, minimum shear stress and viscosity were obtained at dosage of 1.5 %, 2 % and 2 % for Cv of 18.8 %, 22.1 % and 25.8 % respectively. Acti-Gel resulted higher values of yield stress and flow behaviour indices at all solid concentrations.
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spelling doaj.art-db2082c0cff74ba0945834205edb74c52022-12-21T23:19:09ZengHosokawa Powder Technology FoundationKONA Powder and Particle Journal0288-45342187-55372017-02-0135018619910.14356/kona.2018001konaExperimental Investigations of the Effect of Chemical Additives on the Rheological Properties of Highly Concentrated Iron Ore SlurriesAssefa Kebede MelorieDeo Raj KaushalChemical additives are widely used in iron ore industry in various processing steps such as classification, crushing, grinding, and pelletization. These additives are also used in transportation of iron ore through highly concentrated slurry pipelines which are currently operating and coming up in large number across the world. These additives are usually categorized by their functions rather than chemical composition. In this study, the effect of quick lime (QL), hydrated lime (HL), Sodium hexametaphosphate (SHMP) and Acti-Gel on the rheological behaviors of iron ore slurries at volumetric concentrations (Cv) of 18.8 %, 22.1 % and 25.8 % and dosages of additives ranging from 0.05–2 % were investigated. The rheological parameters were measured using computerized rotational rheometer. All the sample data were best represented by Herschel-Bulkley model. Minimum shear stress and viscosity were obtained at 2 % dosage of QL for 18.8 % and minimum flow behaviour index was obtained at 25.8 % with 2 % additive dosage. The addition of HL markedly increases all the rheological parameters. When SHMP is used, minimum shear stress and viscosity were obtained at dosage of 1.5 %, 2 % and 2 % for Cv of 18.8 %, 22.1 % and 25.8 % respectively. Acti-Gel resulted higher values of yield stress and flow behaviour indices at all solid concentrations.https://www.jstage.jst.go.jp/article/kona/35/0/35_2018001/_html/-char/eniron ore slurryhighly concentrated slurrychemical additiverheological propertyherschel-bulkley fluid
spellingShingle Assefa Kebede Melorie
Deo Raj Kaushal
Experimental Investigations of the Effect of Chemical Additives on the Rheological Properties of Highly Concentrated Iron Ore Slurries
KONA Powder and Particle Journal
iron ore slurry
highly concentrated slurry
chemical additive
rheological property
herschel-bulkley fluid
title Experimental Investigations of the Effect of Chemical Additives on the Rheological Properties of Highly Concentrated Iron Ore Slurries
title_full Experimental Investigations of the Effect of Chemical Additives on the Rheological Properties of Highly Concentrated Iron Ore Slurries
title_fullStr Experimental Investigations of the Effect of Chemical Additives on the Rheological Properties of Highly Concentrated Iron Ore Slurries
title_full_unstemmed Experimental Investigations of the Effect of Chemical Additives on the Rheological Properties of Highly Concentrated Iron Ore Slurries
title_short Experimental Investigations of the Effect of Chemical Additives on the Rheological Properties of Highly Concentrated Iron Ore Slurries
title_sort experimental investigations of the effect of chemical additives on the rheological properties of highly concentrated iron ore slurries
topic iron ore slurry
highly concentrated slurry
chemical additive
rheological property
herschel-bulkley fluid
url https://www.jstage.jst.go.jp/article/kona/35/0/35_2018001/_html/-char/en
work_keys_str_mv AT assefakebedemelorie experimentalinvestigationsoftheeffectofchemicaladditivesontherheologicalpropertiesofhighlyconcentratedironoreslurries
AT deorajkaushal experimentalinvestigationsoftheeffectofchemicaladditivesontherheologicalpropertiesofhighlyconcentratedironoreslurries