Comparative Study of Kilowatt-Scale Vanadium Redox Flow Battery Stacks Designed with Serpentine Flow Fields and Split Manifolds

A low-pressure drop stack design with minimal shunt losses was explored for vanadium redox flow batteries, which, due to their low energy density, are used invariably in stationary applications. Three kilowatt-scale stacks, having cell sizes in the range of 400 to 1500 cm<sup>2</sup>, we...

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Main Authors: Ravendra Gundlapalli, Sreenivas Jayanti
Format: Article
Language:English
Published: MDPI AG 2021-05-01
Series:Batteries
Subjects:
Online Access:https://www.mdpi.com/2313-0105/7/2/30
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author Ravendra Gundlapalli
Sreenivas Jayanti
author_facet Ravendra Gundlapalli
Sreenivas Jayanti
author_sort Ravendra Gundlapalli
collection DOAJ
description A low-pressure drop stack design with minimal shunt losses was explored for vanadium redox flow batteries, which, due to their low energy density, are used invariably in stationary applications. Three kilowatt-scale stacks, having cell sizes in the range of 400 to 1500 cm<sup>2</sup>, were built with thick graphite plates grooved with serpentine flow fields and external split manifolds for electrolyte circulation, and they were tested over a range of current densities and flow rates. The results show that stacks of different cell sizes have different optimal flow rate conditions, but under their individual optimal flow conditions, all three cell sizes exhibit similar electrochemical performance including stack resistivity. Stacks having larger cell sizes can be operated at lower stoichiometric factors, resulting in lower parasitic pumping losses. Further, these can be operated at a fixed flow rate for power variations of ±25% without any significant changes in discharge capacity and efficiency; this is attributed to the use of serpentine flow fields, which ensure uniform distribution of the electrolyte over a range of flow rates and cell sizes.
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spelling doaj.art-db44fb7f74b94297ad7230ac33e26a272023-11-21T18:33:04ZengMDPI AGBatteries2313-01052021-05-01723010.3390/batteries7020030Comparative Study of Kilowatt-Scale Vanadium Redox Flow Battery Stacks Designed with Serpentine Flow Fields and Split ManifoldsRavendra Gundlapalli0Sreenivas Jayanti1Department of Chemical Engineering and DST-Solar Energy Harnessing Center, IIT Madras, Chennai 60036, IndiaDepartment of Chemical Engineering and DST-Solar Energy Harnessing Center, IIT Madras, Chennai 60036, IndiaA low-pressure drop stack design with minimal shunt losses was explored for vanadium redox flow batteries, which, due to their low energy density, are used invariably in stationary applications. Three kilowatt-scale stacks, having cell sizes in the range of 400 to 1500 cm<sup>2</sup>, were built with thick graphite plates grooved with serpentine flow fields and external split manifolds for electrolyte circulation, and they were tested over a range of current densities and flow rates. The results show that stacks of different cell sizes have different optimal flow rate conditions, but under their individual optimal flow conditions, all three cell sizes exhibit similar electrochemical performance including stack resistivity. Stacks having larger cell sizes can be operated at lower stoichiometric factors, resulting in lower parasitic pumping losses. Further, these can be operated at a fixed flow rate for power variations of ±25% without any significant changes in discharge capacity and efficiency; this is attributed to the use of serpentine flow fields, which ensure uniform distribution of the electrolyte over a range of flow rates and cell sizes.https://www.mdpi.com/2313-0105/7/2/30redox flow battery stackserpentine flow fieldcell sizeoperating flow ratedischarge capacitysystem efficiency
spellingShingle Ravendra Gundlapalli
Sreenivas Jayanti
Comparative Study of Kilowatt-Scale Vanadium Redox Flow Battery Stacks Designed with Serpentine Flow Fields and Split Manifolds
Batteries
redox flow battery stack
serpentine flow field
cell size
operating flow rate
discharge capacity
system efficiency
title Comparative Study of Kilowatt-Scale Vanadium Redox Flow Battery Stacks Designed with Serpentine Flow Fields and Split Manifolds
title_full Comparative Study of Kilowatt-Scale Vanadium Redox Flow Battery Stacks Designed with Serpentine Flow Fields and Split Manifolds
title_fullStr Comparative Study of Kilowatt-Scale Vanadium Redox Flow Battery Stacks Designed with Serpentine Flow Fields and Split Manifolds
title_full_unstemmed Comparative Study of Kilowatt-Scale Vanadium Redox Flow Battery Stacks Designed with Serpentine Flow Fields and Split Manifolds
title_short Comparative Study of Kilowatt-Scale Vanadium Redox Flow Battery Stacks Designed with Serpentine Flow Fields and Split Manifolds
title_sort comparative study of kilowatt scale vanadium redox flow battery stacks designed with serpentine flow fields and split manifolds
topic redox flow battery stack
serpentine flow field
cell size
operating flow rate
discharge capacity
system efficiency
url https://www.mdpi.com/2313-0105/7/2/30
work_keys_str_mv AT ravendragundlapalli comparativestudyofkilowattscalevanadiumredoxflowbatterystacksdesignedwithserpentineflowfieldsandsplitmanifolds
AT sreenivasjayanti comparativestudyofkilowattscalevanadiumredoxflowbatterystacksdesignedwithserpentineflowfieldsandsplitmanifolds