Continuous Production of Galacto-Oligosaccharides by an Enzyme Membrane Reactor Utilizing Free Enzymes

Galacto-oligosaccharides (GOS) are prebiotic compounds widely used for their health-promoting effects. Conventionally, GOS is produced by the enzymatic conversion of lactose in stirred tank reactors (STR). The high operational costs associated with enzyme inactivation and removal might be reduced by...

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Main Authors: Teng Cao, Melinda Pázmándi, Ildikó Galambos, Zoltán Kovács
Format: Article
Language:English
Published: MDPI AG 2020-08-01
Series:Membranes
Subjects:
Online Access:https://www.mdpi.com/2077-0375/10/9/203
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author Teng Cao
Melinda Pázmándi
Ildikó Galambos
Zoltán Kovács
author_facet Teng Cao
Melinda Pázmándi
Ildikó Galambos
Zoltán Kovács
author_sort Teng Cao
collection DOAJ
description Galacto-oligosaccharides (GOS) are prebiotic compounds widely used for their health-promoting effects. Conventionally, GOS is produced by the enzymatic conversion of lactose in stirred tank reactors (STR). The high operational costs associated with enzyme inactivation and removal might be reduced by the application of enzyme membrane reactors (EMR). In this study, we aimed to assess the potential of continuous GOS production by EMR using soluble Biolacta N5, a <i>Bacillus circulans</i>-derived commercial enzyme preparation. The steady-state performance of the EMR equipped with an ultrafiltration module was investigated as function of residence time (1.1–2.8 h) and enzyme load (17–190 U·g<sup>−1</sup>) under fixed operational settings of temperature (50 °C), pH (6.0), lactose feed concentration (300 g·kg<sup>−1</sup>), and recirculation flow-rate (0.18 m<sup>3</sup>·h<sup>−1</sup>). Results indicate that the yield of oligosaccharides with higher degree of polymerization (DP3-6) in STR (approx. 38% on total carbohydrate basis) exceeds that measured in EMR (ranging from 24% to 33%). However, a stable catalytic performance without a significant deterioration in product quality was observed when operating the EMR for an extended period of time (>120 h). Approx. 1.4 kg of DP3-6 was produced per one gram of crude enzyme preparation over the long-term campaigns, indicating that EMR efficiently recovers enzyme activity.
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spelling doaj.art-db514f870b4147cc8fc155ad652ed4a02023-11-20T11:37:22ZengMDPI AGMembranes2077-03752020-08-0110920310.3390/membranes10090203Continuous Production of Galacto-Oligosaccharides by an Enzyme Membrane Reactor Utilizing Free EnzymesTeng Cao0Melinda Pázmándi1Ildikó Galambos2Zoltán Kovács3Department of Food Engineering, Szent István University, 1118 Budapest, HungaryDepartment of Food Engineering, Szent István University, 1118 Budapest, HungarySoós Ernő Water Technology Research and Development Center, University of Pannonia, 8200 Nagykanizsa, HungaryDepartment of Food Engineering, Szent István University, 1118 Budapest, HungaryGalacto-oligosaccharides (GOS) are prebiotic compounds widely used for their health-promoting effects. Conventionally, GOS is produced by the enzymatic conversion of lactose in stirred tank reactors (STR). The high operational costs associated with enzyme inactivation and removal might be reduced by the application of enzyme membrane reactors (EMR). In this study, we aimed to assess the potential of continuous GOS production by EMR using soluble Biolacta N5, a <i>Bacillus circulans</i>-derived commercial enzyme preparation. The steady-state performance of the EMR equipped with an ultrafiltration module was investigated as function of residence time (1.1–2.8 h) and enzyme load (17–190 U·g<sup>−1</sup>) under fixed operational settings of temperature (50 °C), pH (6.0), lactose feed concentration (300 g·kg<sup>−1</sup>), and recirculation flow-rate (0.18 m<sup>3</sup>·h<sup>−1</sup>). Results indicate that the yield of oligosaccharides with higher degree of polymerization (DP3-6) in STR (approx. 38% on total carbohydrate basis) exceeds that measured in EMR (ranging from 24% to 33%). However, a stable catalytic performance without a significant deterioration in product quality was observed when operating the EMR for an extended period of time (>120 h). Approx. 1.4 kg of DP3-6 was produced per one gram of crude enzyme preparation over the long-term campaigns, indicating that EMR efficiently recovers enzyme activity.https://www.mdpi.com/2077-0375/10/9/203galacto-oligosaccharides (GOS)ultrafiltration (UF)enzyme membrane reactor (EMR)operational stabilitylactoseprebiotics
spellingShingle Teng Cao
Melinda Pázmándi
Ildikó Galambos
Zoltán Kovács
Continuous Production of Galacto-Oligosaccharides by an Enzyme Membrane Reactor Utilizing Free Enzymes
Membranes
galacto-oligosaccharides (GOS)
ultrafiltration (UF)
enzyme membrane reactor (EMR)
operational stability
lactose
prebiotics
title Continuous Production of Galacto-Oligosaccharides by an Enzyme Membrane Reactor Utilizing Free Enzymes
title_full Continuous Production of Galacto-Oligosaccharides by an Enzyme Membrane Reactor Utilizing Free Enzymes
title_fullStr Continuous Production of Galacto-Oligosaccharides by an Enzyme Membrane Reactor Utilizing Free Enzymes
title_full_unstemmed Continuous Production of Galacto-Oligosaccharides by an Enzyme Membrane Reactor Utilizing Free Enzymes
title_short Continuous Production of Galacto-Oligosaccharides by an Enzyme Membrane Reactor Utilizing Free Enzymes
title_sort continuous production of galacto oligosaccharides by an enzyme membrane reactor utilizing free enzymes
topic galacto-oligosaccharides (GOS)
ultrafiltration (UF)
enzyme membrane reactor (EMR)
operational stability
lactose
prebiotics
url https://www.mdpi.com/2077-0375/10/9/203
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AT melindapazmandi continuousproductionofgalactooligosaccharidesbyanenzymemembranereactorutilizingfreeenzymes
AT ildikogalambos continuousproductionofgalactooligosaccharidesbyanenzymemembranereactorutilizingfreeenzymes
AT zoltankovacs continuousproductionofgalactooligosaccharidesbyanenzymemembranereactorutilizingfreeenzymes