Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts

Fused deposition modeling (FDM) technology is one of the rapidly growing techniques used for producing various complicated configurations without the need for any tools or continuous human intervention. However, a low quality of surfaces results for the layered production used in FDM. It is essentia...

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Main Authors: Hind Hadi Abdulridha, Tahseen Fadhil Abbas, Aqeel Sabree Bedan
Format: Article
Language:English
Published: Lublin University of Technology 2024-04-01
Series:Advances in Sciences and Technology
Subjects:
Online Access:http://www.astrj.com/Investigate-the-Effect-of-Chemical-Post-Processing-on-the-Surface-Roughness-of-Fused,183528,0,2.html
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author Hind Hadi Abdulridha
Tahseen Fadhil Abbas
Aqeel Sabree Bedan
author_facet Hind Hadi Abdulridha
Tahseen Fadhil Abbas
Aqeel Sabree Bedan
author_sort Hind Hadi Abdulridha
collection DOAJ
description Fused deposition modeling (FDM) technology is one of the rapidly growing techniques used for producing various complicated configurations without the need for any tools or continuous human intervention. However, a low quality of surfaces results for the layered production used in FDM. It is essential to investigate a suitable method for enhancing the accuracy and quality associated with FDM parts. This study aims to investigate the impact of different parameters such as the percentage of infill density, the shell thickness, layer thickness, and the number of top/bottom layers, as well as the percentage of infill overlap on part quality and the improvement of surface finish for printed specimens achieved through post-processing. Polylactic acid (PLA) material is used in building test specimens through the FDM approach. The experiments are carried out based on the Taguchi design of experiment method using (L25) orthogonal array. Using an analysis-of-variance approach (ANOVA), it is possible to understand the significance of the FDM parameters in order to find optimal parameter combinations. The results indicate that the application of the vapour smoothing procedure (VSP) treatment enhances the surface quality of FDM components to a microstage with minimal dimensional variation. The dichloromethane chemical has been found to exhibit excellent surface finish at an infill density of 50%, a layer thickness of 0.1 mm, a shell thickness of 2.8 mm, five top/bottom layer numbers, and 0.25 infill overlap.
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spelling doaj.art-db5b037213904e88a4da6c058e31961e2024-03-13T07:59:59ZengLublin University of TechnologyAdvances in Sciences and Technology2080-40752299-86242024-04-01182476010.12913/22998624/183528183528Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed PartsHind Hadi Abdulridha0https://orcid.org/0000-0003-4653-6073Tahseen Fadhil Abbas1Aqeel Sabree Bedan2Production Engineering and Metallurgy Department, University of Technology-Iraq, Baghdad, IraqProduction Engineering and Metallurgy Department, University of Technology-Iraq, Baghdad, IraqProduction Engineering and Metallurgy Department, University of Technology-Iraq, Baghdad, IraqFused deposition modeling (FDM) technology is one of the rapidly growing techniques used for producing various complicated configurations without the need for any tools or continuous human intervention. However, a low quality of surfaces results for the layered production used in FDM. It is essential to investigate a suitable method for enhancing the accuracy and quality associated with FDM parts. This study aims to investigate the impact of different parameters such as the percentage of infill density, the shell thickness, layer thickness, and the number of top/bottom layers, as well as the percentage of infill overlap on part quality and the improvement of surface finish for printed specimens achieved through post-processing. Polylactic acid (PLA) material is used in building test specimens through the FDM approach. The experiments are carried out based on the Taguchi design of experiment method using (L25) orthogonal array. Using an analysis-of-variance approach (ANOVA), it is possible to understand the significance of the FDM parameters in order to find optimal parameter combinations. The results indicate that the application of the vapour smoothing procedure (VSP) treatment enhances the surface quality of FDM components to a microstage with minimal dimensional variation. The dichloromethane chemical has been found to exhibit excellent surface finish at an infill density of 50%, a layer thickness of 0.1 mm, a shell thickness of 2.8 mm, five top/bottom layer numbers, and 0.25 infill overlap.http://www.astrj.com/Investigate-the-Effect-of-Chemical-Post-Processing-on-the-Surface-Roughness-of-Fused,183528,0,2.htmlprocess parametersplaanovachemical post-processingfused deposition modeling fdm
spellingShingle Hind Hadi Abdulridha
Tahseen Fadhil Abbas
Aqeel Sabree Bedan
Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts
Advances in Sciences and Technology
process parameters
pla
anova
chemical post-processing
fused deposition modeling fdm
title Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts
title_full Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts
title_fullStr Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts
title_full_unstemmed Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts
title_short Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts
title_sort investigate the effect of chemical post processing on the surface roughness of fused deposition modeling printed parts
topic process parameters
pla
anova
chemical post-processing
fused deposition modeling fdm
url http://www.astrj.com/Investigate-the-Effect-of-Chemical-Post-Processing-on-the-Surface-Roughness-of-Fused,183528,0,2.html
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