Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts
Fused deposition modeling (FDM) technology is one of the rapidly growing techniques used for producing various complicated configurations without the need for any tools or continuous human intervention. However, a low quality of surfaces results for the layered production used in FDM. It is essentia...
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Format: | Article |
Language: | English |
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Lublin University of Technology
2024-04-01
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Series: | Advances in Sciences and Technology |
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Online Access: | http://www.astrj.com/Investigate-the-Effect-of-Chemical-Post-Processing-on-the-Surface-Roughness-of-Fused,183528,0,2.html |
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author | Hind Hadi Abdulridha Tahseen Fadhil Abbas Aqeel Sabree Bedan |
author_facet | Hind Hadi Abdulridha Tahseen Fadhil Abbas Aqeel Sabree Bedan |
author_sort | Hind Hadi Abdulridha |
collection | DOAJ |
description | Fused deposition modeling (FDM) technology is one of the rapidly growing techniques used for producing various complicated configurations without the need for any tools or continuous human intervention. However, a low quality of surfaces results for the layered production used in FDM. It is essential to investigate a suitable method for enhancing the accuracy and quality associated with FDM parts. This study aims to investigate the impact of different parameters such as the percentage of infill density, the shell thickness, layer thickness, and the number of top/bottom layers, as well as the percentage of infill overlap on part quality and the improvement of surface finish for printed specimens achieved through post-processing. Polylactic acid (PLA) material is used in building test specimens through the FDM approach. The experiments are carried out based on the Taguchi design of experiment method using (L25) orthogonal array. Using an analysis-of-variance approach (ANOVA), it is possible to understand the significance of the FDM parameters in order to find optimal parameter combinations. The results indicate that the application of the vapour smoothing procedure (VSP) treatment enhances the surface quality of FDM components to a microstage with minimal dimensional variation. The dichloromethane chemical has been found to exhibit excellent surface finish at an infill density of 50%, a layer thickness of 0.1 mm, a shell thickness of 2.8 mm, five top/bottom layer numbers, and 0.25 infill overlap. |
first_indexed | 2024-04-25T00:13:52Z |
format | Article |
id | doaj.art-db5b037213904e88a4da6c058e31961e |
institution | Directory Open Access Journal |
issn | 2080-4075 2299-8624 |
language | English |
last_indexed | 2024-04-25T00:13:52Z |
publishDate | 2024-04-01 |
publisher | Lublin University of Technology |
record_format | Article |
series | Advances in Sciences and Technology |
spelling | doaj.art-db5b037213904e88a4da6c058e31961e2024-03-13T07:59:59ZengLublin University of TechnologyAdvances in Sciences and Technology2080-40752299-86242024-04-01182476010.12913/22998624/183528183528Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed PartsHind Hadi Abdulridha0https://orcid.org/0000-0003-4653-6073Tahseen Fadhil Abbas1Aqeel Sabree Bedan2Production Engineering and Metallurgy Department, University of Technology-Iraq, Baghdad, IraqProduction Engineering and Metallurgy Department, University of Technology-Iraq, Baghdad, IraqProduction Engineering and Metallurgy Department, University of Technology-Iraq, Baghdad, IraqFused deposition modeling (FDM) technology is one of the rapidly growing techniques used for producing various complicated configurations without the need for any tools or continuous human intervention. However, a low quality of surfaces results for the layered production used in FDM. It is essential to investigate a suitable method for enhancing the accuracy and quality associated with FDM parts. This study aims to investigate the impact of different parameters such as the percentage of infill density, the shell thickness, layer thickness, and the number of top/bottom layers, as well as the percentage of infill overlap on part quality and the improvement of surface finish for printed specimens achieved through post-processing. Polylactic acid (PLA) material is used in building test specimens through the FDM approach. The experiments are carried out based on the Taguchi design of experiment method using (L25) orthogonal array. Using an analysis-of-variance approach (ANOVA), it is possible to understand the significance of the FDM parameters in order to find optimal parameter combinations. The results indicate that the application of the vapour smoothing procedure (VSP) treatment enhances the surface quality of FDM components to a microstage with minimal dimensional variation. The dichloromethane chemical has been found to exhibit excellent surface finish at an infill density of 50%, a layer thickness of 0.1 mm, a shell thickness of 2.8 mm, five top/bottom layer numbers, and 0.25 infill overlap.http://www.astrj.com/Investigate-the-Effect-of-Chemical-Post-Processing-on-the-Surface-Roughness-of-Fused,183528,0,2.htmlprocess parametersplaanovachemical post-processingfused deposition modeling fdm |
spellingShingle | Hind Hadi Abdulridha Tahseen Fadhil Abbas Aqeel Sabree Bedan Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts Advances in Sciences and Technology process parameters pla anova chemical post-processing fused deposition modeling fdm |
title | Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts |
title_full | Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts |
title_fullStr | Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts |
title_full_unstemmed | Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts |
title_short | Investigate the Effect of Chemical Post Processing on the Surface Roughness of Fused Deposition Modeling Printed Parts |
title_sort | investigate the effect of chemical post processing on the surface roughness of fused deposition modeling printed parts |
topic | process parameters pla anova chemical post-processing fused deposition modeling fdm |
url | http://www.astrj.com/Investigate-the-Effect-of-Chemical-Post-Processing-on-the-Surface-Roughness-of-Fused,183528,0,2.html |
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