Embedded Fiber Bragg Grating Sensors for Monitoring Temperature and Thermo-Elastic Deformations in a Carbon Fiber Optical Bench

A composite optical bench made up of Carbon Fiber Reinforced Polymer (CFRP) skin and aluminum honeycomb has been developed for the Tunable Magnetograph instrument (TuMag) for the SUNRISE III mission within the NASA Long Duration Balloon Program. This optical bench has been designed to meet lightweig...

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Main Authors: Ana Fernández-Medina, Malte Frövel, Raquel López Heredero, Tomás Belenguer, Antonia de la Torre, Carolina Moravec, Ricardo San Julián, Alejandro Gonzalo, María Cebollero, Alberto Álvarez-Herrero
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/14/6499
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author Ana Fernández-Medina
Malte Frövel
Raquel López Heredero
Tomás Belenguer
Antonia de la Torre
Carolina Moravec
Ricardo San Julián
Alejandro Gonzalo
María Cebollero
Alberto Álvarez-Herrero
author_facet Ana Fernández-Medina
Malte Frövel
Raquel López Heredero
Tomás Belenguer
Antonia de la Torre
Carolina Moravec
Ricardo San Julián
Alejandro Gonzalo
María Cebollero
Alberto Álvarez-Herrero
author_sort Ana Fernández-Medina
collection DOAJ
description A composite optical bench made up of Carbon Fiber Reinforced Polymer (CFRP) skin and aluminum honeycomb has been developed for the Tunable Magnetograph instrument (TuMag) for the SUNRISE III mission within the NASA Long Duration Balloon Program. This optical bench has been designed to meet lightweight and low sensitivity to thermal gradient requirements, resulting in a low Coefficient of Thermal Expansion (CTE). In addition to the flight model, a breadboard model identical to the flight one has been manufactured, including embedded fiber Bragg temperature and strain sensors. The aim of this is to explore if the use of distributed fiber Bragg gratings (FBGs) can provide valuable information for strain and temperature mapping of an optical instrument on board a space mission during its operation as well as its on-ground testing. Furthermore, surface-mounted strain FBG sensors and thermocouples have been installed in the optical bench for intercomparison purposes. This paper presents the results obtained from a thermal vacuum test consisting of three thermal cycles with stabilization steps at 100 °C, 60 °C, 20 °C and −20 °C. Experimental results provide information about how FBG embedded temperature sensors can provide a proper and quick response to the temperature changes of the optical bench and that embedded FBG strain sensors are able to measure micro-deformation induced in a close-to-zero CTE optical bench.
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spelling doaj.art-db6fc7540a6a458095ec892be0f421e32023-11-18T21:18:34ZengMDPI AGSensors1424-82202023-07-012314649910.3390/s23146499Embedded Fiber Bragg Grating Sensors for Monitoring Temperature and Thermo-Elastic Deformations in a Carbon Fiber Optical BenchAna Fernández-Medina0Malte Frövel1Raquel López Heredero2Tomás Belenguer3Antonia de la Torre4Carolina Moravec5Ricardo San Julián6Alejandro Gonzalo7María Cebollero8Alberto Álvarez-Herrero9National Institute for Aerospace Technology (INTA), Carretera de Ajalvir km 4, 28850 Torrejón de Ardoz, SpainNational Institute for Aerospace Technology (INTA), Carretera de Ajalvir km 4, 28850 Torrejón de Ardoz, SpainNational Institute for Aerospace Technology (INTA), Carretera de Ajalvir km 4, 28850 Torrejón de Ardoz, SpainNational Institute for Aerospace Technology (INTA), Carretera de Ajalvir km 4, 28850 Torrejón de Ardoz, SpainNational Institute for Aerospace Technology (INTA), Carretera de Ajalvir km 4, 28850 Torrejón de Ardoz, SpainNational Institute for Aerospace Technology (INTA), Carretera de Ajalvir km 4, 28850 Torrejón de Ardoz, SpainNational Institute for Aerospace Technology (INTA), Carretera de Ajalvir km 4, 28850 Torrejón de Ardoz, SpainNational Institute for Aerospace Technology (INTA), Carretera de Ajalvir km 4, 28850 Torrejón de Ardoz, SpainNational Institute for Aerospace Technology (INTA), Carretera de Ajalvir km 4, 28850 Torrejón de Ardoz, SpainNational Institute for Aerospace Technology (INTA), Carretera de Ajalvir km 4, 28850 Torrejón de Ardoz, SpainA composite optical bench made up of Carbon Fiber Reinforced Polymer (CFRP) skin and aluminum honeycomb has been developed for the Tunable Magnetograph instrument (TuMag) for the SUNRISE III mission within the NASA Long Duration Balloon Program. This optical bench has been designed to meet lightweight and low sensitivity to thermal gradient requirements, resulting in a low Coefficient of Thermal Expansion (CTE). In addition to the flight model, a breadboard model identical to the flight one has been manufactured, including embedded fiber Bragg temperature and strain sensors. The aim of this is to explore if the use of distributed fiber Bragg gratings (FBGs) can provide valuable information for strain and temperature mapping of an optical instrument on board a space mission during its operation as well as its on-ground testing. Furthermore, surface-mounted strain FBG sensors and thermocouples have been installed in the optical bench for intercomparison purposes. This paper presents the results obtained from a thermal vacuum test consisting of three thermal cycles with stabilization steps at 100 °C, 60 °C, 20 °C and −20 °C. Experimental results provide information about how FBG embedded temperature sensors can provide a proper and quick response to the temperature changes of the optical bench and that embedded FBG strain sensors are able to measure micro-deformation induced in a close-to-zero CTE optical bench.https://www.mdpi.com/1424-8220/23/14/6499optical benchCarbon Fiber Reinforce Polymerfiber bragg gratingsmultiplexingtemperature measurementstrain measurement
spellingShingle Ana Fernández-Medina
Malte Frövel
Raquel López Heredero
Tomás Belenguer
Antonia de la Torre
Carolina Moravec
Ricardo San Julián
Alejandro Gonzalo
María Cebollero
Alberto Álvarez-Herrero
Embedded Fiber Bragg Grating Sensors for Monitoring Temperature and Thermo-Elastic Deformations in a Carbon Fiber Optical Bench
Sensors
optical bench
Carbon Fiber Reinforce Polymer
fiber bragg gratings
multiplexing
temperature measurement
strain measurement
title Embedded Fiber Bragg Grating Sensors for Monitoring Temperature and Thermo-Elastic Deformations in a Carbon Fiber Optical Bench
title_full Embedded Fiber Bragg Grating Sensors for Monitoring Temperature and Thermo-Elastic Deformations in a Carbon Fiber Optical Bench
title_fullStr Embedded Fiber Bragg Grating Sensors for Monitoring Temperature and Thermo-Elastic Deformations in a Carbon Fiber Optical Bench
title_full_unstemmed Embedded Fiber Bragg Grating Sensors for Monitoring Temperature and Thermo-Elastic Deformations in a Carbon Fiber Optical Bench
title_short Embedded Fiber Bragg Grating Sensors for Monitoring Temperature and Thermo-Elastic Deformations in a Carbon Fiber Optical Bench
title_sort embedded fiber bragg grating sensors for monitoring temperature and thermo elastic deformations in a carbon fiber optical bench
topic optical bench
Carbon Fiber Reinforce Polymer
fiber bragg gratings
multiplexing
temperature measurement
strain measurement
url https://www.mdpi.com/1424-8220/23/14/6499
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