Understanding Catalysis—A Simplified Simulation of Catalytic Reactors for CO<sub>2</sub> Reduction

The realistic numerical simulation of chemical processes, such as those occurring in catalytic reactors, is a complex undertaking, requiring knowledge of chemical thermodynamics, multi-component activated rate equations, coupled flows of material and heat, etc. A standard approach is to make use of...

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Main Authors: Jasmin Terreni, Andreas Borgschulte, Magne Hillestad, Bruce D. Patterson
Format: Article
Language:English
Published: MDPI AG 2020-11-01
Series:ChemEngineering
Subjects:
Online Access:https://www.mdpi.com/2305-7084/4/4/62
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author Jasmin Terreni
Andreas Borgschulte
Magne Hillestad
Bruce D. Patterson
author_facet Jasmin Terreni
Andreas Borgschulte
Magne Hillestad
Bruce D. Patterson
author_sort Jasmin Terreni
collection DOAJ
description The realistic numerical simulation of chemical processes, such as those occurring in catalytic reactors, is a complex undertaking, requiring knowledge of chemical thermodynamics, multi-component activated rate equations, coupled flows of material and heat, etc. A standard approach is to make use of a process simulation program package. However for a basic understanding, it may be advantageous to sacrifice some realism and to independently reproduce, in essence, the package computations. Here, we set up and numerically solve the basic equations governing the functioning of plug-flow reactors (PFR) and continuously stirred tank reactors (CSTR), and we demonstrate the procedure with simplified cases of the catalytic hydrogenation of carbon dioxide to form the synthetic fuels methanol and methane, each of which involves five chemical species undergoing three coupled chemical reactions. We show how to predict final product concentrations as a function of the catalyst system, reactor parameters, initial reactant concentrations, temperature, and pressure. Further, we use the numerical solutions to verify the “thermodynamic limit” of a PFR and a CSTR, and, for a PFR, to demonstrate the enhanced efficiency obtainable by “looping” and “sorption-enhancement”.
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spelling doaj.art-dc3256e9c7b2437daf2302c2bd57939c2023-11-20T21:43:38ZengMDPI AGChemEngineering2305-70842020-11-01446210.3390/chemengineering4040062Understanding Catalysis—A Simplified Simulation of Catalytic Reactors for CO<sub>2</sub> ReductionJasmin Terreni0Andreas Borgschulte1Magne Hillestad2Bruce D. Patterson3Laboratory for Advanced Analytical Technologies, Empa, CH-8600 Dübendorf, SwitzerlandLaboratory for Advanced Analytical Technologies, Empa, CH-8600 Dübendorf, SwitzerlandDepartment of Chemical Engineering, Norwegian University of Science and Technology (NTNU), N-7491 Trondheim, NorwayLaboratory for Advanced Analytical Technologies, Empa, CH-8600 Dübendorf, SwitzerlandThe realistic numerical simulation of chemical processes, such as those occurring in catalytic reactors, is a complex undertaking, requiring knowledge of chemical thermodynamics, multi-component activated rate equations, coupled flows of material and heat, etc. A standard approach is to make use of a process simulation program package. However for a basic understanding, it may be advantageous to sacrifice some realism and to independently reproduce, in essence, the package computations. Here, we set up and numerically solve the basic equations governing the functioning of plug-flow reactors (PFR) and continuously stirred tank reactors (CSTR), and we demonstrate the procedure with simplified cases of the catalytic hydrogenation of carbon dioxide to form the synthetic fuels methanol and methane, each of which involves five chemical species undergoing three coupled chemical reactions. We show how to predict final product concentrations as a function of the catalyst system, reactor parameters, initial reactant concentrations, temperature, and pressure. Further, we use the numerical solutions to verify the “thermodynamic limit” of a PFR and a CSTR, and, for a PFR, to demonstrate the enhanced efficiency obtainable by “looping” and “sorption-enhancement”.https://www.mdpi.com/2305-7084/4/4/62CO<sub>2</sub> reductionmethanolmethanethermodynamicskineticsreactor design
spellingShingle Jasmin Terreni
Andreas Borgschulte
Magne Hillestad
Bruce D. Patterson
Understanding Catalysis—A Simplified Simulation of Catalytic Reactors for CO<sub>2</sub> Reduction
ChemEngineering
CO<sub>2</sub> reduction
methanol
methane
thermodynamics
kinetics
reactor design
title Understanding Catalysis—A Simplified Simulation of Catalytic Reactors for CO<sub>2</sub> Reduction
title_full Understanding Catalysis—A Simplified Simulation of Catalytic Reactors for CO<sub>2</sub> Reduction
title_fullStr Understanding Catalysis—A Simplified Simulation of Catalytic Reactors for CO<sub>2</sub> Reduction
title_full_unstemmed Understanding Catalysis—A Simplified Simulation of Catalytic Reactors for CO<sub>2</sub> Reduction
title_short Understanding Catalysis—A Simplified Simulation of Catalytic Reactors for CO<sub>2</sub> Reduction
title_sort understanding catalysis a simplified simulation of catalytic reactors for co sub 2 sub reduction
topic CO<sub>2</sub> reduction
methanol
methane
thermodynamics
kinetics
reactor design
url https://www.mdpi.com/2305-7084/4/4/62
work_keys_str_mv AT jasminterreni understandingcatalysisasimplifiedsimulationofcatalyticreactorsforcosub2subreduction
AT andreasborgschulte understandingcatalysisasimplifiedsimulationofcatalyticreactorsforcosub2subreduction
AT magnehillestad understandingcatalysisasimplifiedsimulationofcatalyticreactorsforcosub2subreduction
AT brucedpatterson understandingcatalysisasimplifiedsimulationofcatalyticreactorsforcosub2subreduction