Production of Electrolytic Composite Powder by Nickel Plating of Shredded Polyurethane Foam

Ni–poly(DPU) composite powder was produced under galvanostatic conditions from a nickel bath with the addition of pulverized polymer obtained during the shredding of polyurethane foam (poly(DPU)). The Ni–poly(DPU) composite powder was characterized by the presence of polymer particles covered with a...

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Main Authors: Jolanta Niedbała, Magdalena Popczyk, Łukasz Hawełek, Szymon Orda, Hubert Okła, Jadwiga Gabor, Sebastian Stach, Andrzej S. Swinarew
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/11/3895
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author Jolanta Niedbała
Magdalena Popczyk
Łukasz Hawełek
Szymon Orda
Hubert Okła
Jadwiga Gabor
Sebastian Stach
Andrzej S. Swinarew
author_facet Jolanta Niedbała
Magdalena Popczyk
Łukasz Hawełek
Szymon Orda
Hubert Okła
Jadwiga Gabor
Sebastian Stach
Andrzej S. Swinarew
author_sort Jolanta Niedbała
collection DOAJ
description Ni–poly(DPU) composite powder was produced under galvanostatic conditions from a nickel bath with the addition of pulverized polymer obtained during the shredding of polyurethane foam (poly(DPU)). The Ni–poly(DPU) composite powder was characterized by the presence of polymer particles covered with an electrolytical amorphous-nanocrystalline nickel coating. The phase structure, chemical composition, morphology, and the distribution of elements was investigated. The chemical analysis showed that the powder contains 41.7% Ni, 16.4% C, 15.7% O, 8.2% P and 0.10% S. The other components were not determined (nitrogen and hydrogen). The phase analysis showed the presence of NiC phase. Composite powder particles are created as a result of the adsorption of Me ions on the fragmented polymer. The current flowing through the galvanic bath forces the flow of the particles. The foam particles with adsorbed nickel ions are transported to the cathode surface, where the Ni<sup>2+</sup> is discharged. The presence of compound phosphorus in galvanic solution generates the formation of amorphous-nanocrystalline nickel, which covers the polymer particles. The formed nickel–polymer composite powder falls to the bottom of the cell.
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spelling doaj.art-dc46eed8af5242d2931b8130d8201a0f2023-11-23T14:22:03ZengMDPI AGMaterials1996-19442022-05-011511389510.3390/ma15113895Production of Electrolytic Composite Powder by Nickel Plating of Shredded Polyurethane FoamJolanta Niedbała0Magdalena Popczyk1Łukasz Hawełek2Szymon Orda3Hubert Okła4Jadwiga Gabor5Sebastian Stach6Andrzej S. Swinarew7Łukasiewicz Research Network, Institute of Non-Ferrous Metals, Sowińskiego 5, 44-100 Gliwice, PolandFaculty of Science and Technology, University of Silesia, 75 Pułku Piechoty 1A, 41-500 Chorzów, PolandŁukasiewicz Research Network, Institute of Non-Ferrous Metals, Sowińskiego 5, 44-100 Gliwice, PolandŁukasiewicz Research Network, Institute of Non-Ferrous Metals, Sowińskiego 5, 44-100 Gliwice, PolandFaculty of Science and Technology, University of Silesia, 75 Pułku Piechoty 1A, 41-500 Chorzów, PolandFaculty of Science and Technology, University of Silesia, 75 Pułku Piechoty 1A, 41-500 Chorzów, PolandFaculty of Science and Technology, University of Silesia, 75 Pułku Piechoty 1A, 41-500 Chorzów, PolandFaculty of Science and Technology, University of Silesia, 75 Pułku Piechoty 1A, 41-500 Chorzów, PolandNi–poly(DPU) composite powder was produced under galvanostatic conditions from a nickel bath with the addition of pulverized polymer obtained during the shredding of polyurethane foam (poly(DPU)). The Ni–poly(DPU) composite powder was characterized by the presence of polymer particles covered with an electrolytical amorphous-nanocrystalline nickel coating. The phase structure, chemical composition, morphology, and the distribution of elements was investigated. The chemical analysis showed that the powder contains 41.7% Ni, 16.4% C, 15.7% O, 8.2% P and 0.10% S. The other components were not determined (nitrogen and hydrogen). The phase analysis showed the presence of NiC phase. Composite powder particles are created as a result of the adsorption of Me ions on the fragmented polymer. The current flowing through the galvanic bath forces the flow of the particles. The foam particles with adsorbed nickel ions are transported to the cathode surface, where the Ni<sup>2+</sup> is discharged. The presence of compound phosphorus in galvanic solution generates the formation of amorphous-nanocrystalline nickel, which covers the polymer particles. The formed nickel–polymer composite powder falls to the bottom of the cell.https://www.mdpi.com/1996-1944/15/11/3895composite powderamorphous-nanocrystalline nickelpolyurethane foam
spellingShingle Jolanta Niedbała
Magdalena Popczyk
Łukasz Hawełek
Szymon Orda
Hubert Okła
Jadwiga Gabor
Sebastian Stach
Andrzej S. Swinarew
Production of Electrolytic Composite Powder by Nickel Plating of Shredded Polyurethane Foam
Materials
composite powder
amorphous-nanocrystalline nickel
polyurethane foam
title Production of Electrolytic Composite Powder by Nickel Plating of Shredded Polyurethane Foam
title_full Production of Electrolytic Composite Powder by Nickel Plating of Shredded Polyurethane Foam
title_fullStr Production of Electrolytic Composite Powder by Nickel Plating of Shredded Polyurethane Foam
title_full_unstemmed Production of Electrolytic Composite Powder by Nickel Plating of Shredded Polyurethane Foam
title_short Production of Electrolytic Composite Powder by Nickel Plating of Shredded Polyurethane Foam
title_sort production of electrolytic composite powder by nickel plating of shredded polyurethane foam
topic composite powder
amorphous-nanocrystalline nickel
polyurethane foam
url https://www.mdpi.com/1996-1944/15/11/3895
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