Microstructure and mechanical performance of low-cost biomedical-grade Titanium-316L alloy

A 316L stainless steel (SS) alloy was developed with 1, 3, and 5 vol% titanium (Ti) reinforcement using the powder injection molding route, representing a low-cost option for biomedical implants. The investigation encompassed 1300 °C, 1350 °C, and 1380 °C sintering temperatures to ascertain the opti...

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Main Authors: Chowdhury Ahmed Shahed, Faiz Ahmad, Ebru Günister, Khurram Altaf, Saad Ali, Abbas Raza, Khurshid Malik, Waseem Haider
Format: Article
Language:English
Published: Elsevier 2023-11-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423030259
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author Chowdhury Ahmed Shahed
Faiz Ahmad
Ebru Günister
Khurram Altaf
Saad Ali
Abbas Raza
Khurshid Malik
Waseem Haider
author_facet Chowdhury Ahmed Shahed
Faiz Ahmad
Ebru Günister
Khurram Altaf
Saad Ali
Abbas Raza
Khurshid Malik
Waseem Haider
author_sort Chowdhury Ahmed Shahed
collection DOAJ
description A 316L stainless steel (SS) alloy was developed with 1, 3, and 5 vol% titanium (Ti) reinforcement using the powder injection molding route, representing a low-cost option for biomedical implants. The investigation encompassed 1300 °C, 1350 °C, and 1380 °C sintering temperatures to ascertain the optimal physical and mechanical properties. Both sintering temperature and Ti influenced sintered density, and Ti mitigated the deleterious effects of residual carbon. At higher sintering temperatures, carbon and silicon tended to migrate and accumulate at the brink of Ti, leading to the formation of intermetallic compounds and increased brittleness. Dispersed Ti particles within the 316L matrix acted as nucleation sites and enhanced solid solubility with improved density. An astounding 96.11 % sintered density was achieved at 3 vol% Ti sample sintered at 1380 °C. During the tensile test, 5 vol% Ti at 1380 °C exhibited a low modulus of 58.9 GPa, which is highly desirable for orthopedic implant application. The XRD, SEM, tensile test, and nano-indentation results collectively provide evidence of beta-titanium formation during the sintering process. Conversely, the sample incorporating 3 vol% titanium, sintered at 1380 °C, demonstrated a balanced performance, showcasing 432.94 ± 12.8 MPa ultimate tensile strength, 3.06 ± 0.17 % elongation, 74.2 GPa modulus, and 322 MPa and 423 MPa 0.2 % offset flexural and compressive yield strengths, respectively. Notably, an improvised wear resistance test underscored its aptitude for sliding wear resistance, solidifying its potential as a promising candidate for biomedical implants.
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spelling doaj.art-dc5d3d62d1054238ae270aa83a42c4ca2024-02-21T05:28:39ZengElsevierJournal of Materials Research and Technology2238-78542023-11-012780088022Microstructure and mechanical performance of low-cost biomedical-grade Titanium-316L alloyChowdhury Ahmed Shahed0Faiz Ahmad1Ebru Günister2Khurram Altaf3Saad Ali4Abbas Raza5Khurshid Malik6Waseem Haider7Department of Mechanical Engineering, University Teknologi PETRONAS, Persiaran UTP, 32610, Seri Iskandar, Perak, MalaysiaDepartment of Mechanical Engineering, University Teknologi PETRONAS, Persiaran UTP, 32610, Seri Iskandar, Perak, Malaysia; Corresponding author.Faculty of Engineering and Natural Sciences, Department of Mechanical Engineering, Istanbul Health and Technology University, 34275, Istanbul, TurkeyDepartment of Mechanical Engineering, University Teknologi PETRONAS, Persiaran UTP, 32610, Seri Iskandar, Perak, MalaysiaDepartment of Mechanical Engineering, University Teknologi PETRONAS, Persiaran UTP, 32610, Seri Iskandar, Perak, MalaysiaDepartment of Mechanical Engineering, University Teknologi PETRONAS, Persiaran UTP, 32610, Seri Iskandar, Perak, MalaysiaDepartment of Mechanical Engineering, University Teknologi PETRONAS, Persiaran UTP, 32610, Seri Iskandar, Perak, MalaysiaSchool of Engineering and Technology, Central Michigan University, 1200 S Franklin St, Mt Pleasant, MI, 48859, United StatesA 316L stainless steel (SS) alloy was developed with 1, 3, and 5 vol% titanium (Ti) reinforcement using the powder injection molding route, representing a low-cost option for biomedical implants. The investigation encompassed 1300 °C, 1350 °C, and 1380 °C sintering temperatures to ascertain the optimal physical and mechanical properties. Both sintering temperature and Ti influenced sintered density, and Ti mitigated the deleterious effects of residual carbon. At higher sintering temperatures, carbon and silicon tended to migrate and accumulate at the brink of Ti, leading to the formation of intermetallic compounds and increased brittleness. Dispersed Ti particles within the 316L matrix acted as nucleation sites and enhanced solid solubility with improved density. An astounding 96.11 % sintered density was achieved at 3 vol% Ti sample sintered at 1380 °C. During the tensile test, 5 vol% Ti at 1380 °C exhibited a low modulus of 58.9 GPa, which is highly desirable for orthopedic implant application. The XRD, SEM, tensile test, and nano-indentation results collectively provide evidence of beta-titanium formation during the sintering process. Conversely, the sample incorporating 3 vol% titanium, sintered at 1380 °C, demonstrated a balanced performance, showcasing 432.94 ± 12.8 MPa ultimate tensile strength, 3.06 ± 0.17 % elongation, 74.2 GPa modulus, and 322 MPa and 423 MPa 0.2 % offset flexural and compressive yield strengths, respectively. Notably, an improvised wear resistance test underscored its aptitude for sliding wear resistance, solidifying its potential as a promising candidate for biomedical implants.http://www.sciencedirect.com/science/article/pii/S2238785423030259Biomedical implantsBeta titaniumPowder injection moldingTransgranular crackWear resistance316L stainless steel
spellingShingle Chowdhury Ahmed Shahed
Faiz Ahmad
Ebru Günister
Khurram Altaf
Saad Ali
Abbas Raza
Khurshid Malik
Waseem Haider
Microstructure and mechanical performance of low-cost biomedical-grade Titanium-316L alloy
Journal of Materials Research and Technology
Biomedical implants
Beta titanium
Powder injection molding
Transgranular crack
Wear resistance
316L stainless steel
title Microstructure and mechanical performance of low-cost biomedical-grade Titanium-316L alloy
title_full Microstructure and mechanical performance of low-cost biomedical-grade Titanium-316L alloy
title_fullStr Microstructure and mechanical performance of low-cost biomedical-grade Titanium-316L alloy
title_full_unstemmed Microstructure and mechanical performance of low-cost biomedical-grade Titanium-316L alloy
title_short Microstructure and mechanical performance of low-cost biomedical-grade Titanium-316L alloy
title_sort microstructure and mechanical performance of low cost biomedical grade titanium 316l alloy
topic Biomedical implants
Beta titanium
Powder injection molding
Transgranular crack
Wear resistance
316L stainless steel
url http://www.sciencedirect.com/science/article/pii/S2238785423030259
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