A Non-Sacrificial 3D Printing Process for Fabricating Integrated Micro/Mesoscale Molds

Three-dimensional printing technology has been implemented in microfluidic mold fabrication due to its freedom of design, speed, and low-cost fabrication. To facilitate mold fabrication processes and avoid the complexities of the soft lithography technique, we offer a non-sacrificial approach to fab...

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Main Authors: Amirreza Ghaznavi, Jie Xu, Seth A. Hara
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/14/7/1363
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author Amirreza Ghaznavi
Jie Xu
Seth A. Hara
author_facet Amirreza Ghaznavi
Jie Xu
Seth A. Hara
author_sort Amirreza Ghaznavi
collection DOAJ
description Three-dimensional printing technology has been implemented in microfluidic mold fabrication due to its freedom of design, speed, and low-cost fabrication. To facilitate mold fabrication processes and avoid the complexities of the soft lithography technique, we offer a non-sacrificial approach to fabricate microscale features along with mesoscale features using Stereolithography (SLA) printers to assemble a modular microfluidic mold. This helps with addressing an existing limitation with fabricating complex and time-consuming micro/mesoscale devices. The process flow, optimization of print time and feature resolution, alignments of modular devices, and the advantages and limitations with the offered technique are discussed in this paper.
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spelling doaj.art-dc65c187064647e1ab610f9d30abe25f2023-11-18T20:32:23ZengMDPI AGMicromachines2072-666X2023-06-01147136310.3390/mi14071363A Non-Sacrificial 3D Printing Process for Fabricating Integrated Micro/Mesoscale MoldsAmirreza Ghaznavi0Jie Xu1Seth A. Hara2Department of Mechanical and Industrial Engineering, University of Illinois at Chicago, Chicago, IL 60607, USADepartment of Mechanical and Industrial Engineering, University of Illinois at Chicago, Chicago, IL 60607, USADivision of Engineering, Mayo Clinic, Rochester, MN 55905, USAThree-dimensional printing technology has been implemented in microfluidic mold fabrication due to its freedom of design, speed, and low-cost fabrication. To facilitate mold fabrication processes and avoid the complexities of the soft lithography technique, we offer a non-sacrificial approach to fabricate microscale features along with mesoscale features using Stereolithography (SLA) printers to assemble a modular microfluidic mold. This helps with addressing an existing limitation with fabricating complex and time-consuming micro/mesoscale devices. The process flow, optimization of print time and feature resolution, alignments of modular devices, and the advantages and limitations with the offered technique are discussed in this paper.https://www.mdpi.com/2072-666X/14/7/1363microfluidicsmold fabrication3D printingmicro/mesoscale molds
spellingShingle Amirreza Ghaznavi
Jie Xu
Seth A. Hara
A Non-Sacrificial 3D Printing Process for Fabricating Integrated Micro/Mesoscale Molds
Micromachines
microfluidics
mold fabrication
3D printing
micro/mesoscale molds
title A Non-Sacrificial 3D Printing Process for Fabricating Integrated Micro/Mesoscale Molds
title_full A Non-Sacrificial 3D Printing Process for Fabricating Integrated Micro/Mesoscale Molds
title_fullStr A Non-Sacrificial 3D Printing Process for Fabricating Integrated Micro/Mesoscale Molds
title_full_unstemmed A Non-Sacrificial 3D Printing Process for Fabricating Integrated Micro/Mesoscale Molds
title_short A Non-Sacrificial 3D Printing Process for Fabricating Integrated Micro/Mesoscale Molds
title_sort non sacrificial 3d printing process for fabricating integrated micro mesoscale molds
topic microfluidics
mold fabrication
3D printing
micro/mesoscale molds
url https://www.mdpi.com/2072-666X/14/7/1363
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