Modeling of Organic Fouling in an Ultrafiltration Cell Using Different Three-Dimensional Printed Turbulence Promoters

Designing turbulence promoters with optimal geometry and using them for ultrafiltration systems has been a key challenge in mitigating membrane fouling. In this study, six different turbulence promoters were created using three-dimensional printing technology and applied in dead-end ultrafiltration....

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Main Authors: Szabolcs Kertész, Nikolett Sz. Gulyás, Aws N. Al-Tayawi, Gabriella Huszár, József Richárd Lennert, József Csanádi, Sándor Beszédes, Cecilia Hodúr, Tamás Szabó, Zsuzsanna László
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Membranes
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Online Access:https://www.mdpi.com/2077-0375/13/3/262
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author Szabolcs Kertész
Nikolett Sz. Gulyás
Aws N. Al-Tayawi
Gabriella Huszár
József Richárd Lennert
József Csanádi
Sándor Beszédes
Cecilia Hodúr
Tamás Szabó
Zsuzsanna László
author_facet Szabolcs Kertész
Nikolett Sz. Gulyás
Aws N. Al-Tayawi
Gabriella Huszár
József Richárd Lennert
József Csanádi
Sándor Beszédes
Cecilia Hodúr
Tamás Szabó
Zsuzsanna László
author_sort Szabolcs Kertész
collection DOAJ
description Designing turbulence promoters with optimal geometry and using them for ultrafiltration systems has been a key challenge in mitigating membrane fouling. In this study, six different turbulence promoters were created using three-dimensional printing technology and applied in dead-end ultrafiltration. Three-dimensional-printed (3DP) turbulence promoter configurations were integrated into a classical batch ultrafiltration cell. The effects of these configurations and the stirring speeds on the permeate filtration flux, organic rejections, and membrane resistances were investigated. The fouling control efficiency of the 3DP promoters was evaluated using two polyethersulfone membranes in a stirred ultrafiltration cell with model dairy wastewater. The Hermia and resistance-in-series models were studied to further investigate the membrane fouling mechanism. Of the Hermia models, the cake layer model best described the fouling in this membrane filtration system. It can be concluded that the 3DP turbulence promoters, combined with intense mechanical stirring, show great promise in terms of permeate flux enhancement and membrane fouling mitigation. Using a well-designed 3DP turbulence promoter improves the hydrodynamic flow conditions on the surface of the stirred membrane separation cells based on computational fluid dynamics modeling. Therefore, the factors effecting the fabrication of 3DP turbulence promoters are important, and further research should be devoted to revealing them.
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spelling doaj.art-dcb6b220de2e4556a716c6ee42c9c2112023-11-17T12:34:05ZengMDPI AGMembranes2077-03752023-02-0113326210.3390/membranes13030262Modeling of Organic Fouling in an Ultrafiltration Cell Using Different Three-Dimensional Printed Turbulence PromotersSzabolcs Kertész0Nikolett Sz. Gulyás1Aws N. Al-Tayawi2Gabriella Huszár3József Richárd Lennert4József Csanádi5Sándor Beszédes6Cecilia Hodúr7Tamás Szabó8Zsuzsanna László9Department of Biosystems Engineering, Faculty of Engineering, University of Szeged, Moszkvai krt. 9, H-6725 Szeged, HungaryDoctoral School of Environmental Sciences, University of Szeged, Tisza Lajos krt. 103, H-6725 Szeged, HungaryDoctoral School of Environmental Sciences, University of Szeged, Tisza Lajos krt. 103, H-6725 Szeged, HungaryDepartment of Biosystems Engineering, Faculty of Engineering, University of Szeged, Moszkvai krt. 9, H-6725 Szeged, HungaryFaculty of Automotive Engineering, Széchenyi István University, Egyetem tér. 1, H-9026 Győr, HungaryDepartment of Food Engineering, Faculty of Engineering, University of Szeged, Moszkvai krt. 9, H-6725 Szeged, HungaryDepartment of Biosystems Engineering, Faculty of Engineering, University of Szeged, Moszkvai krt. 9, H-6725 Szeged, HungaryDepartment of Biosystems Engineering, Faculty of Engineering, University of Szeged, Moszkvai krt. 9, H-6725 Szeged, HungaryDepartment of Physical Chemistry and Materials Science, University of Szeged, Rerrich Béla tér. 1, H-6720 Szeged, HungaryDepartment of Biosystems Engineering, Faculty of Engineering, University of Szeged, Moszkvai krt. 9, H-6725 Szeged, HungaryDesigning turbulence promoters with optimal geometry and using them for ultrafiltration systems has been a key challenge in mitigating membrane fouling. In this study, six different turbulence promoters were created using three-dimensional printing technology and applied in dead-end ultrafiltration. Three-dimensional-printed (3DP) turbulence promoter configurations were integrated into a classical batch ultrafiltration cell. The effects of these configurations and the stirring speeds on the permeate filtration flux, organic rejections, and membrane resistances were investigated. The fouling control efficiency of the 3DP promoters was evaluated using two polyethersulfone membranes in a stirred ultrafiltration cell with model dairy wastewater. The Hermia and resistance-in-series models were studied to further investigate the membrane fouling mechanism. Of the Hermia models, the cake layer model best described the fouling in this membrane filtration system. It can be concluded that the 3DP turbulence promoters, combined with intense mechanical stirring, show great promise in terms of permeate flux enhancement and membrane fouling mitigation. Using a well-designed 3DP turbulence promoter improves the hydrodynamic flow conditions on the surface of the stirred membrane separation cells based on computational fluid dynamics modeling. Therefore, the factors effecting the fabrication of 3DP turbulence promoters are important, and further research should be devoted to revealing them.https://www.mdpi.com/2077-0375/13/3/2623DP turbulence promotersmembrane foulingresistance-in-series modelHermia modelsultrafiltration
spellingShingle Szabolcs Kertész
Nikolett Sz. Gulyás
Aws N. Al-Tayawi
Gabriella Huszár
József Richárd Lennert
József Csanádi
Sándor Beszédes
Cecilia Hodúr
Tamás Szabó
Zsuzsanna László
Modeling of Organic Fouling in an Ultrafiltration Cell Using Different Three-Dimensional Printed Turbulence Promoters
Membranes
3DP turbulence promoters
membrane fouling
resistance-in-series model
Hermia models
ultrafiltration
title Modeling of Organic Fouling in an Ultrafiltration Cell Using Different Three-Dimensional Printed Turbulence Promoters
title_full Modeling of Organic Fouling in an Ultrafiltration Cell Using Different Three-Dimensional Printed Turbulence Promoters
title_fullStr Modeling of Organic Fouling in an Ultrafiltration Cell Using Different Three-Dimensional Printed Turbulence Promoters
title_full_unstemmed Modeling of Organic Fouling in an Ultrafiltration Cell Using Different Three-Dimensional Printed Turbulence Promoters
title_short Modeling of Organic Fouling in an Ultrafiltration Cell Using Different Three-Dimensional Printed Turbulence Promoters
title_sort modeling of organic fouling in an ultrafiltration cell using different three dimensional printed turbulence promoters
topic 3DP turbulence promoters
membrane fouling
resistance-in-series model
Hermia models
ultrafiltration
url https://www.mdpi.com/2077-0375/13/3/262
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