Improving Quality and Occupational Safety on Automated Casting Lines

The paper presents a practical example of improving quality and occupational safety on automated casting lines. Working conditions on the line of box moulding with horizontal mould split were analysed due to low degree of automation at the stage of cores or filters installation as well as spheroidiz...

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主要作者: Kukla S.
格式: 文件
语言:English
出版: Polish Academy of Sciences 2017-09-01
丛编:Archives of Foundry Engineering
主题:
在线阅读:http://www.degruyter.com/view/j/afe.2017.17.issue-3/afe-2017-0093/afe-2017-0093.xml?format=INT
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author Kukla S.
author_facet Kukla S.
author_sort Kukla S.
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description The paper presents a practical example of improving quality and occupational safety on automated casting lines. Working conditions on the line of box moulding with horizontal mould split were analysed due to low degree of automation at the stage of cores or filters installation as well as spheroidizing mortar dosing. A simulation analysis was carried out, which was related to the grounds of introducing an automatic mortar dispenser to the mould. To carry out the research, a simulation model of a line in universal Arena software for modelling and simulation of manufacturing systems by Rockwell Software Inc. was created. A simulation experiment was carried out on a model in order to determine basic parameters of the working system. Organization and working conditions in other sections of the line were also analysed, paying particular attention to quality, ergonomics and occupational safety. Ergonomics analysis was carried out on manual cores installation workplace and filters installation workplace, and changes to these workplaces were suggested in order to eliminate actions being unnecessary and onerous for employees.
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spelling doaj.art-dce70f6d27424d7e9dbf09c033feb04b2023-09-02T20:06:10ZengPolish Academy of SciencesArchives of Foundry Engineering2299-29442017-09-01173697210.1515/afe-2017-0093afe-2017-0093Improving Quality and Occupational Safety on Automated Casting LinesKukla S.0Department of Production Engineering, University of Bielsko-Biala, Willowa 2, 43-309Bielsko-Biala, PolandThe paper presents a practical example of improving quality and occupational safety on automated casting lines. Working conditions on the line of box moulding with horizontal mould split were analysed due to low degree of automation at the stage of cores or filters installation as well as spheroidizing mortar dosing. A simulation analysis was carried out, which was related to the grounds of introducing an automatic mortar dispenser to the mould. To carry out the research, a simulation model of a line in universal Arena software for modelling and simulation of manufacturing systems by Rockwell Software Inc. was created. A simulation experiment was carried out on a model in order to determine basic parameters of the working system. Organization and working conditions in other sections of the line were also analysed, paying particular attention to quality, ergonomics and occupational safety. Ergonomics analysis was carried out on manual cores installation workplace and filters installation workplace, and changes to these workplaces were suggested in order to eliminate actions being unnecessary and onerous for employees.http://www.degruyter.com/view/j/afe.2017.17.issue-3/afe-2017-0093/afe-2017-0093.xml?format=INTQuality managementAutomation and robotics in a foundryApplication of information technology to the foundry industryModelling and simulation of production systemsWork ergonomics
spellingShingle Kukla S.
Improving Quality and Occupational Safety on Automated Casting Lines
Archives of Foundry Engineering
Quality management
Automation and robotics in a foundry
Application of information technology to the foundry industry
Modelling and simulation of production systems
Work ergonomics
title Improving Quality and Occupational Safety on Automated Casting Lines
title_full Improving Quality and Occupational Safety on Automated Casting Lines
title_fullStr Improving Quality and Occupational Safety on Automated Casting Lines
title_full_unstemmed Improving Quality and Occupational Safety on Automated Casting Lines
title_short Improving Quality and Occupational Safety on Automated Casting Lines
title_sort improving quality and occupational safety on automated casting lines
topic Quality management
Automation and robotics in a foundry
Application of information technology to the foundry industry
Modelling and simulation of production systems
Work ergonomics
url http://www.degruyter.com/view/j/afe.2017.17.issue-3/afe-2017-0093/afe-2017-0093.xml?format=INT
work_keys_str_mv AT kuklas improvingqualityandoccupationalsafetyonautomatedcastinglines