Improving Quality and Occupational Safety on Automated Casting Lines
The paper presents a practical example of improving quality and occupational safety on automated casting lines. Working conditions on the line of box moulding with horizontal mould split were analysed due to low degree of automation at the stage of cores or filters installation as well as spheroidiz...
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格式: | 文件 |
语言: | English |
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Polish Academy of Sciences
2017-09-01
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丛编: | Archives of Foundry Engineering |
主题: | |
在线阅读: | http://www.degruyter.com/view/j/afe.2017.17.issue-3/afe-2017-0093/afe-2017-0093.xml?format=INT |
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author | Kukla S. |
author_facet | Kukla S. |
author_sort | Kukla S. |
collection | DOAJ |
description | The paper presents a practical example of improving quality and occupational safety on automated casting lines. Working conditions on the line of box moulding with horizontal mould split were analysed due to low degree of automation at the stage of cores or filters installation as well as spheroidizing mortar dosing. A simulation analysis was carried out, which was related to the grounds of introducing an automatic mortar dispenser to the mould. To carry out the research, a simulation model of a line in universal Arena software for modelling and simulation of manufacturing systems by Rockwell Software Inc. was created. A simulation experiment was carried out on a model in order to determine basic parameters of the working system. Organization and working conditions in other sections of the line were also analysed, paying particular attention to quality, ergonomics and occupational safety. Ergonomics analysis was carried out on manual cores installation workplace and filters installation workplace, and changes to these workplaces were suggested in order to eliminate actions being unnecessary and onerous for employees. |
first_indexed | 2024-03-12T07:57:16Z |
format | Article |
id | doaj.art-dce70f6d27424d7e9dbf09c033feb04b |
institution | Directory Open Access Journal |
issn | 2299-2944 |
language | English |
last_indexed | 2024-03-12T07:57:16Z |
publishDate | 2017-09-01 |
publisher | Polish Academy of Sciences |
record_format | Article |
series | Archives of Foundry Engineering |
spelling | doaj.art-dce70f6d27424d7e9dbf09c033feb04b2023-09-02T20:06:10ZengPolish Academy of SciencesArchives of Foundry Engineering2299-29442017-09-01173697210.1515/afe-2017-0093afe-2017-0093Improving Quality and Occupational Safety on Automated Casting LinesKukla S.0Department of Production Engineering, University of Bielsko-Biala, Willowa 2, 43-309Bielsko-Biala, PolandThe paper presents a practical example of improving quality and occupational safety on automated casting lines. Working conditions on the line of box moulding with horizontal mould split were analysed due to low degree of automation at the stage of cores or filters installation as well as spheroidizing mortar dosing. A simulation analysis was carried out, which was related to the grounds of introducing an automatic mortar dispenser to the mould. To carry out the research, a simulation model of a line in universal Arena software for modelling and simulation of manufacturing systems by Rockwell Software Inc. was created. A simulation experiment was carried out on a model in order to determine basic parameters of the working system. Organization and working conditions in other sections of the line were also analysed, paying particular attention to quality, ergonomics and occupational safety. Ergonomics analysis was carried out on manual cores installation workplace and filters installation workplace, and changes to these workplaces were suggested in order to eliminate actions being unnecessary and onerous for employees.http://www.degruyter.com/view/j/afe.2017.17.issue-3/afe-2017-0093/afe-2017-0093.xml?format=INTQuality managementAutomation and robotics in a foundryApplication of information technology to the foundry industryModelling and simulation of production systemsWork ergonomics |
spellingShingle | Kukla S. Improving Quality and Occupational Safety on Automated Casting Lines Archives of Foundry Engineering Quality management Automation and robotics in a foundry Application of information technology to the foundry industry Modelling and simulation of production systems Work ergonomics |
title | Improving Quality and Occupational Safety on Automated Casting Lines |
title_full | Improving Quality and Occupational Safety on Automated Casting Lines |
title_fullStr | Improving Quality and Occupational Safety on Automated Casting Lines |
title_full_unstemmed | Improving Quality and Occupational Safety on Automated Casting Lines |
title_short | Improving Quality and Occupational Safety on Automated Casting Lines |
title_sort | improving quality and occupational safety on automated casting lines |
topic | Quality management Automation and robotics in a foundry Application of information technology to the foundry industry Modelling and simulation of production systems Work ergonomics |
url | http://www.degruyter.com/view/j/afe.2017.17.issue-3/afe-2017-0093/afe-2017-0093.xml?format=INT |
work_keys_str_mv | AT kuklas improvingqualityandoccupationalsafetyonautomatedcastinglines |