Development of a novel electrolytic process for producing high-purity magnesium metal from magnesium oxide using a liquid tin cathode

The current electrolytic processes for magnesium (Mg) metal have several disadvantages, such as anhydrous magnesium chloride (MgCl2) preparation and generation of harmful chlorine (Cl2) gas. To overcome these drawbacks, a novel Mg production process to produce high-purity Mg metal directly from magn...

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Main Authors: Tae-Hyuk Lee, Toru H. Okabe, Jin-Young Lee, Young Min Kim, Jungshin Kang
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2021-09-01
Series:Journal of Magnesium and Alloys
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2213956721000220
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author Tae-Hyuk Lee
Toru H. Okabe
Jin-Young Lee
Young Min Kim
Jungshin Kang
author_facet Tae-Hyuk Lee
Toru H. Okabe
Jin-Young Lee
Young Min Kim
Jungshin Kang
author_sort Tae-Hyuk Lee
collection DOAJ
description The current electrolytic processes for magnesium (Mg) metal have several disadvantages, such as anhydrous magnesium chloride (MgCl2) preparation and generation of harmful chlorine (Cl2) gas. To overcome these drawbacks, a novel Mg production process to produce high-purity Mg metal directly from magnesium oxide (MgO) was investigated in this study. The electrolysis of MgO was conducted using a liquid tin (Sn) cathode and a carbon (C) anode in the eutectic composition of a magnesium fluoride (MgF2) – lithium fluoride (LiF) molten salt under an applied voltage of 2.5 V at 1053 – 1113 K. Under certain conditions, the Mg – Sn alloys with Mg2Sn and Mg (Sn) phases were obtained with a current efficiency of 86.6 % at 1053 K. To produce high-purity Mg metal from the Mg – Sn alloy, vacuum distillation was conducted at 1200 – 1300 K for a duration of 5 – 10 h. Following the vacuum distillation, the concentration of Mg in the Mg – Sn alloy feed decreased from 34.1 to 0.17 mass%, and Mg metal with a purity of 99.999 % was obtained at 1200 K. Therefore, the electrolytic process developed here is feasible for the production of high-purity Mg metal from MgO using an efficient method.
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spelling doaj.art-dcea48b4b85943c3b9fc51a94ad06a452024-04-16T19:04:23ZengKeAi Communications Co., Ltd.Journal of Magnesium and Alloys2213-95672021-09-019516441655Development of a novel electrolytic process for producing high-purity magnesium metal from magnesium oxide using a liquid tin cathodeTae-Hyuk Lee0Toru H. Okabe1Jin-Young Lee2Young Min Kim3Jungshin Kang4Korea Institute of Geoscience and Mineral Resources, 124 Gwahak-ro Yuseong-gu, Daejeon 34132, Republic of KoreaInstitute of Industrial Science, The University of Tokyo, 4-6-1 Komaba, Meguro-ku, Tokyo 153-8505, JapanKorea Institute of Geoscience and Mineral Resources, 124 Gwahak-ro Yuseong-gu, Daejeon 34132, Republic of Korea; University of Science and Technology, 217 Gajeong-ro Yuseong-gu, Daejeon 34113, Republic of KoreaUniversity of Science and Technology, 217 Gajeong-ro Yuseong-gu, Daejeon 34113, Republic of Korea; Korea Institute of Materials Science, 797 Changwondae-ro, Seongsan-gu, Changwon, Gyeongnam, 51508, Republic of KoreaKorea Institute of Geoscience and Mineral Resources, 124 Gwahak-ro Yuseong-gu, Daejeon 34132, Republic of Korea; University of Science and Technology, 217 Gajeong-ro Yuseong-gu, Daejeon 34113, Republic of Korea; Corresponding author at: Korea Institute of Geoscience and Mineral Resources, 124 Gwahak-ro Yuseong-gu, Daejeon 34132, South Korea.The current electrolytic processes for magnesium (Mg) metal have several disadvantages, such as anhydrous magnesium chloride (MgCl2) preparation and generation of harmful chlorine (Cl2) gas. To overcome these drawbacks, a novel Mg production process to produce high-purity Mg metal directly from magnesium oxide (MgO) was investigated in this study. The electrolysis of MgO was conducted using a liquid tin (Sn) cathode and a carbon (C) anode in the eutectic composition of a magnesium fluoride (MgF2) – lithium fluoride (LiF) molten salt under an applied voltage of 2.5 V at 1053 – 1113 K. Under certain conditions, the Mg – Sn alloys with Mg2Sn and Mg (Sn) phases were obtained with a current efficiency of 86.6 % at 1053 K. To produce high-purity Mg metal from the Mg – Sn alloy, vacuum distillation was conducted at 1200 – 1300 K for a duration of 5 – 10 h. Following the vacuum distillation, the concentration of Mg in the Mg – Sn alloy feed decreased from 34.1 to 0.17 mass%, and Mg metal with a purity of 99.999 % was obtained at 1200 K. Therefore, the electrolytic process developed here is feasible for the production of high-purity Mg metal from MgO using an efficient method.http://www.sciencedirect.com/science/article/pii/S2213956721000220MagnesiumMagnesium oxideElectrolytic processLiquid tin cathodeVacuum distillation
spellingShingle Tae-Hyuk Lee
Toru H. Okabe
Jin-Young Lee
Young Min Kim
Jungshin Kang
Development of a novel electrolytic process for producing high-purity magnesium metal from magnesium oxide using a liquid tin cathode
Journal of Magnesium and Alloys
Magnesium
Magnesium oxide
Electrolytic process
Liquid tin cathode
Vacuum distillation
title Development of a novel electrolytic process for producing high-purity magnesium metal from magnesium oxide using a liquid tin cathode
title_full Development of a novel electrolytic process for producing high-purity magnesium metal from magnesium oxide using a liquid tin cathode
title_fullStr Development of a novel electrolytic process for producing high-purity magnesium metal from magnesium oxide using a liquid tin cathode
title_full_unstemmed Development of a novel electrolytic process for producing high-purity magnesium metal from magnesium oxide using a liquid tin cathode
title_short Development of a novel electrolytic process for producing high-purity magnesium metal from magnesium oxide using a liquid tin cathode
title_sort development of a novel electrolytic process for producing high purity magnesium metal from magnesium oxide using a liquid tin cathode
topic Magnesium
Magnesium oxide
Electrolytic process
Liquid tin cathode
Vacuum distillation
url http://www.sciencedirect.com/science/article/pii/S2213956721000220
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