Multi-response optimization of surface integrity characteristics of EDM process using grey-fuzzy logic-based hybrid approach

Surface integrity remains one of the major areas of concern in electric discharge machining (EDM). During the current study, grey-fuzzy logic-based hybrid optimization technique is utilized to determine the optimal settings of EDM process parameters with an aim to improve surface integrity aspects a...

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Main Authors: Shailesh Dewangan, Soumya Gangopadhyay, Chandan Kumar Biswas
Format: Article
Language:English
Published: Elsevier 2015-09-01
Series:Engineering Science and Technology, an International Journal
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2215098615000294
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author Shailesh Dewangan
Soumya Gangopadhyay
Chandan Kumar Biswas
author_facet Shailesh Dewangan
Soumya Gangopadhyay
Chandan Kumar Biswas
author_sort Shailesh Dewangan
collection DOAJ
description Surface integrity remains one of the major areas of concern in electric discharge machining (EDM). During the current study, grey-fuzzy logic-based hybrid optimization technique is utilized to determine the optimal settings of EDM process parameters with an aim to improve surface integrity aspects after EDM of AISI P20 tool steel. The experiment is designed using response surface methodology (RSM) considering discharge current (Ip), pulse-on time (Ton), tool-work time (Tw) and tool-lift time (Tup) as process parameters. Various surface integrity characteristics such as white layer thickness (WLT), surface crack density (SCD) and surface roughness (SR) are considered during the current research work. Grey relational analysis (GRA) combined with fuzzy-logic is used to determine grey fuzzy reasoning grade (GFRG). The optimal solution based on this analysis is found to be Ip = 1 A, Ton = 10 μs, Tw = 0.2 s, and Tup = 0.0 s. Analysis of variance (ANOVA) results clearly indicate that Ton is the most contributing parameter followed by Ip, for multiple performance characteristics of surface integrity.
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spelling doaj.art-dcef229c841c43938956d349619706432022-12-22T02:59:19ZengElsevierEngineering Science and Technology, an International Journal2215-09862015-09-0118336136810.1016/j.jestch.2015.01.009Multi-response optimization of surface integrity characteristics of EDM process using grey-fuzzy logic-based hybrid approachShailesh DewanganSoumya GangopadhyayChandan Kumar BiswasSurface integrity remains one of the major areas of concern in electric discharge machining (EDM). During the current study, grey-fuzzy logic-based hybrid optimization technique is utilized to determine the optimal settings of EDM process parameters with an aim to improve surface integrity aspects after EDM of AISI P20 tool steel. The experiment is designed using response surface methodology (RSM) considering discharge current (Ip), pulse-on time (Ton), tool-work time (Tw) and tool-lift time (Tup) as process parameters. Various surface integrity characteristics such as white layer thickness (WLT), surface crack density (SCD) and surface roughness (SR) are considered during the current research work. Grey relational analysis (GRA) combined with fuzzy-logic is used to determine grey fuzzy reasoning grade (GFRG). The optimal solution based on this analysis is found to be Ip = 1 A, Ton = 10 μs, Tw = 0.2 s, and Tup = 0.0 s. Analysis of variance (ANOVA) results clearly indicate that Ton is the most contributing parameter followed by Ip, for multiple performance characteristics of surface integrity.http://www.sciencedirect.com/science/article/pii/S2215098615000294AISI P20 tool steelGrey-fuzzy logicMulti-response optimizationSurface integrityElectric discharge machining
spellingShingle Shailesh Dewangan
Soumya Gangopadhyay
Chandan Kumar Biswas
Multi-response optimization of surface integrity characteristics of EDM process using grey-fuzzy logic-based hybrid approach
Engineering Science and Technology, an International Journal
AISI P20 tool steel
Grey-fuzzy logic
Multi-response optimization
Surface integrity
Electric discharge machining
title Multi-response optimization of surface integrity characteristics of EDM process using grey-fuzzy logic-based hybrid approach
title_full Multi-response optimization of surface integrity characteristics of EDM process using grey-fuzzy logic-based hybrid approach
title_fullStr Multi-response optimization of surface integrity characteristics of EDM process using grey-fuzzy logic-based hybrid approach
title_full_unstemmed Multi-response optimization of surface integrity characteristics of EDM process using grey-fuzzy logic-based hybrid approach
title_short Multi-response optimization of surface integrity characteristics of EDM process using grey-fuzzy logic-based hybrid approach
title_sort multi response optimization of surface integrity characteristics of edm process using grey fuzzy logic based hybrid approach
topic AISI P20 tool steel
Grey-fuzzy logic
Multi-response optimization
Surface integrity
Electric discharge machining
url http://www.sciencedirect.com/science/article/pii/S2215098615000294
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AT soumyagangopadhyay multiresponseoptimizationofsurfaceintegritycharacteristicsofedmprocessusinggreyfuzzylogicbasedhybridapproach
AT chandankumarbiswas multiresponseoptimizationofsurfaceintegritycharacteristicsofedmprocessusinggreyfuzzylogicbasedhybridapproach