Non-Linear Analysis in Post-Buckling Regime of a Tilt Rotor Composite Wing Structure Using Detailed Model and Robust Loading Approach

The design and development of a wing for a completely brand-new aircraft represents, in aeronautics, one of the highest challenges from an engineering point of view. The present work describes a novel methodology devoted to execute numeric simulation in a non-linear post-buckling regime to verify th...

Full description

Bibliographic Details
Main Authors: Antonio Chiariello, Pasquale Vitale, Marika Belardo, Francesco Di Caprio, Mauro Linari, Claudio Pezzella, Jacopo Beretta, Luigi Di Palma
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Journal of Composites Science
Subjects:
Online Access:https://www.mdpi.com/2504-477X/8/1/4
_version_ 1797343372367626240
author Antonio Chiariello
Pasquale Vitale
Marika Belardo
Francesco Di Caprio
Mauro Linari
Claudio Pezzella
Jacopo Beretta
Luigi Di Palma
author_facet Antonio Chiariello
Pasquale Vitale
Marika Belardo
Francesco Di Caprio
Mauro Linari
Claudio Pezzella
Jacopo Beretta
Luigi Di Palma
author_sort Antonio Chiariello
collection DOAJ
description The design and development of a wing for a completely brand-new aircraft represents, in aeronautics, one of the highest challenges from an engineering point of view. The present work describes a novel methodology devoted to execute numeric simulation in a non-linear post-buckling regime to verify the composite wing compliance under the design load conditions. The procedure was developed as part of a wing design and research activity and was motivated by the need to have more realistic results, without standard conservatisms like the no-buckling up to ultimate load, to be of use for achieving further weight savings. To carry this out, it was obviously necessary to ensure that the structural integrity was also guaranteed in the post-buckling regime, above the limit load, and therefore in a highly non-linear regime. The present work illustrates a numerical approach based on non-linear finite element analysis which uses the inertia relief option in order to have a more realistic representation of the structural response of the wing in its real context. All that represents a novelty since, at present, the commercial FE codes allow us to use the inertia relief option exclusively for linear analysis. Obviously, the approach can be applied to any other structural component with similar needs. The obtained results show that the differences between linear and non-linear regime are not negligible and, above all, that it is possible to design a wing (or other structural components) considering, at the same time, the large deformation due to the post-buckling regime, the material non-linearities due to the failures and any other non-linearities in order to achieve the challenging weight requirement of the new aircraft generation.
first_indexed 2024-03-08T10:46:41Z
format Article
id doaj.art-dd1feb74500b45d6a6f5f1e684a11045
institution Directory Open Access Journal
issn 2504-477X
language English
last_indexed 2024-03-08T10:46:41Z
publishDate 2023-12-01
publisher MDPI AG
record_format Article
series Journal of Composites Science
spelling doaj.art-dd1feb74500b45d6a6f5f1e684a110452024-01-26T17:10:39ZengMDPI AGJournal of Composites Science2504-477X2023-12-0181410.3390/jcs8010004Non-Linear Analysis in Post-Buckling Regime of a Tilt Rotor Composite Wing Structure Using Detailed Model and Robust Loading ApproachAntonio Chiariello0Pasquale Vitale1Marika Belardo2Francesco Di Caprio3Mauro Linari4Claudio Pezzella5Jacopo Beretta6Luigi Di Palma7Italian Aerospace Research Centre (CIRA), Via Maiorise, 81043 Capua, CE, ItalyMagnaghi Aeronautica (a MA Group Company), Aeronautical Industry, Via Galileo Ferraris 76, 80146 Napoli, NA, ItalyItalian Aerospace Research Centre (CIRA), Via Maiorise, 81043 Capua, CE, ItalyItalian Aerospace Research Centre (CIRA), Via Maiorise, 81043 Capua, CE, ItalyMSC Software, Hexagon’s Manufacturing Intelligence Division, Corso Italia 44, 00198 Rome, RM, ItalyMare Group, Via ex Aeroporto, s.n.c. c/o Consorzio “Il Sole”, 80038 Pomigliano d’Arco, NA, ItalyIBK-Innovation GmbH, 21129 Hamburg, GermanyMare Group, Via ex Aeroporto, s.n.c. c/o Consorzio “Il Sole”, 80038 Pomigliano d’Arco, NA, ItalyThe design and development of a wing for a completely brand-new aircraft represents, in aeronautics, one of the highest challenges from an engineering point of view. The present work describes a novel methodology devoted to execute numeric simulation in a non-linear post-buckling regime to verify the composite wing compliance under the design load conditions. The procedure was developed as part of a wing design and research activity and was motivated by the need to have more realistic results, without standard conservatisms like the no-buckling up to ultimate load, to be of use for achieving further weight savings. To carry this out, it was obviously necessary to ensure that the structural integrity was also guaranteed in the post-buckling regime, above the limit load, and therefore in a highly non-linear regime. The present work illustrates a numerical approach based on non-linear finite element analysis which uses the inertia relief option in order to have a more realistic representation of the structural response of the wing in its real context. All that represents a novelty since, at present, the commercial FE codes allow us to use the inertia relief option exclusively for linear analysis. Obviously, the approach can be applied to any other structural component with similar needs. The obtained results show that the differences between linear and non-linear regime are not negligible and, above all, that it is possible to design a wing (or other structural components) considering, at the same time, the large deformation due to the post-buckling regime, the material non-linearities due to the failures and any other non-linearities in order to achieve the challenging weight requirement of the new aircraft generation.https://www.mdpi.com/2504-477X/8/1/4post-bucklingcompositetilt-rotorwinginertia reliefDFEM
spellingShingle Antonio Chiariello
Pasquale Vitale
Marika Belardo
Francesco Di Caprio
Mauro Linari
Claudio Pezzella
Jacopo Beretta
Luigi Di Palma
Non-Linear Analysis in Post-Buckling Regime of a Tilt Rotor Composite Wing Structure Using Detailed Model and Robust Loading Approach
Journal of Composites Science
post-buckling
composite
tilt-rotor
wing
inertia relief
DFEM
title Non-Linear Analysis in Post-Buckling Regime of a Tilt Rotor Composite Wing Structure Using Detailed Model and Robust Loading Approach
title_full Non-Linear Analysis in Post-Buckling Regime of a Tilt Rotor Composite Wing Structure Using Detailed Model and Robust Loading Approach
title_fullStr Non-Linear Analysis in Post-Buckling Regime of a Tilt Rotor Composite Wing Structure Using Detailed Model and Robust Loading Approach
title_full_unstemmed Non-Linear Analysis in Post-Buckling Regime of a Tilt Rotor Composite Wing Structure Using Detailed Model and Robust Loading Approach
title_short Non-Linear Analysis in Post-Buckling Regime of a Tilt Rotor Composite Wing Structure Using Detailed Model and Robust Loading Approach
title_sort non linear analysis in post buckling regime of a tilt rotor composite wing structure using detailed model and robust loading approach
topic post-buckling
composite
tilt-rotor
wing
inertia relief
DFEM
url https://www.mdpi.com/2504-477X/8/1/4
work_keys_str_mv AT antoniochiariello nonlinearanalysisinpostbucklingregimeofatiltrotorcompositewingstructureusingdetailedmodelandrobustloadingapproach
AT pasqualevitale nonlinearanalysisinpostbucklingregimeofatiltrotorcompositewingstructureusingdetailedmodelandrobustloadingapproach
AT marikabelardo nonlinearanalysisinpostbucklingregimeofatiltrotorcompositewingstructureusingdetailedmodelandrobustloadingapproach
AT francescodicaprio nonlinearanalysisinpostbucklingregimeofatiltrotorcompositewingstructureusingdetailedmodelandrobustloadingapproach
AT maurolinari nonlinearanalysisinpostbucklingregimeofatiltrotorcompositewingstructureusingdetailedmodelandrobustloadingapproach
AT claudiopezzella nonlinearanalysisinpostbucklingregimeofatiltrotorcompositewingstructureusingdetailedmodelandrobustloadingapproach
AT jacopoberetta nonlinearanalysisinpostbucklingregimeofatiltrotorcompositewingstructureusingdetailedmodelandrobustloadingapproach
AT luigidipalma nonlinearanalysisinpostbucklingregimeofatiltrotorcompositewingstructureusingdetailedmodelandrobustloadingapproach