Proposed production process improvement with a lean manufacturing approach on the electrolytic tinning line
<span lang="EN-IN">Industry competition is currently getting tighter; companies must produce quality products, deliver on time, and provide the best service to consumers. It can be </span><span lang="EN-US">real realized</span><span lang="EN-IN&quo...
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| Format: | Article |
| Language: | English |
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Universitas Sultan Ageng Tirtayasa
2022-11-01
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| Series: | Teknika |
| Subjects: | |
| Online Access: | https://jurnal.untirta.ac.id/index.php/ju-tek/article/view/14730 |
| _version_ | 1797363263941378048 |
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| author | Evi Febianti Ade Irman S Mutaqin Firdha Tamia Puteri Shanti Kirana Anggraeni Nuraida Wahyuni Ratna Ekawati Ani Umyati |
| author_facet | Evi Febianti Ade Irman S Mutaqin Firdha Tamia Puteri Shanti Kirana Anggraeni Nuraida Wahyuni Ratna Ekawati Ani Umyati |
| author_sort | Evi Febianti |
| collection | DOAJ |
| description | <span lang="EN-IN">Industry competition is currently getting tighter; companies must produce quality products, deliver on time, and provide the best service to consumers. It can be </span><span lang="EN-US">real realized</span><span lang="EN-IN"> mini</span><span lang="EN-US">realised</span><span lang="EN-IN">aste that occurs in the production process to achieve this. In this study, lean manufacturing will be applied to </span><span lang="EN-US">minimize</span><span lang="EN-IN"> waste by describing the entire production process through Value Stream Mapping, identifying the most dominant waste using the Waste Assessment Model (WAM) method, and selecting VALSAT tools based on final weights. WAM, identification of causes using Fishbone diagrams, and suggestions for improvement using 5 Whys Analysis. The results show that waste is dominant, namely waste defect with a percentage of 21.66% and waste inventory of 20.34%. Proposed improvements made to reduce waste defects </span><span lang="EN-US">a traditional singing</span><span lang="EN-IN"> the contaminant inspection method, conducting regular inspections, and cleaning machine parts, changing the coating thickness gradually, providing training to operators regarding the handling of the process section, and adding a thermometer near the steam supply. Meanwhile, to reduce inventory waste, namely by including the storage date limit on the Tin Mill Black Plate (TMBP) raw material, rearranging the TMBP storage area, conducting periodic TMBP inspections, and providing training and direction to operators regarding the TMBP transfer process.</span> |
| first_indexed | 2024-03-08T16:18:49Z |
| format | Article |
| id | doaj.art-dd2621175d314b09a9019727bad0897b |
| institution | Directory Open Access Journal |
| issn | 1693-024X 2654-4113 |
| language | English |
| last_indexed | 2024-03-08T16:18:49Z |
| publishDate | 2022-11-01 |
| publisher | Universitas Sultan Ageng Tirtayasa |
| record_format | Article |
| series | Teknika |
| spelling | doaj.art-dd2621175d314b09a9019727bad0897b2024-01-07T12:27:39ZengUniversitas Sultan Ageng TirtayasaTeknika1693-024X2654-41132022-11-01182869310.36055/tjst.v18i2.147309355Proposed production process improvement with a lean manufacturing approach on the electrolytic tinning lineEvi Febianti0Ade Irman S Mutaqin1Firdha Tamia Puteri2Shanti Kirana Anggraeni3Nuraida Wahyuni4Ratna Ekawati5Ani Umyati6Department of Industrial Engineering, Faculty of Engineering, Universitas Sultan Ageng TirtayasaDepartment of Industrial Engineering, Faculty of Engineering, Universitas Sultan Ageng TirtayasaDepartment of Industrial Engineering, Faculty of Engineering, Universitas Sultan Ageng TirtayasaDepartment of Industrial Engineering, Faculty of Engineering, Universitas Sultan Ageng TirtayasaDepartment of Industrial Engineering, Faculty of Engineering, Universitas Sultan Ageng TirtayasaDepartment of Industrial Engineering, Faculty of Engineering, Universitas Sultan Ageng TirtayasaDepartment of Industrial Engineering, Faculty of Engineering, Universitas Sultan Ageng Tirtayasa<span lang="EN-IN">Industry competition is currently getting tighter; companies must produce quality products, deliver on time, and provide the best service to consumers. It can be </span><span lang="EN-US">real realized</span><span lang="EN-IN"> mini</span><span lang="EN-US">realised</span><span lang="EN-IN">aste that occurs in the production process to achieve this. In this study, lean manufacturing will be applied to </span><span lang="EN-US">minimize</span><span lang="EN-IN"> waste by describing the entire production process through Value Stream Mapping, identifying the most dominant waste using the Waste Assessment Model (WAM) method, and selecting VALSAT tools based on final weights. WAM, identification of causes using Fishbone diagrams, and suggestions for improvement using 5 Whys Analysis. The results show that waste is dominant, namely waste defect with a percentage of 21.66% and waste inventory of 20.34%. Proposed improvements made to reduce waste defects </span><span lang="EN-US">a traditional singing</span><span lang="EN-IN"> the contaminant inspection method, conducting regular inspections, and cleaning machine parts, changing the coating thickness gradually, providing training to operators regarding the handling of the process section, and adding a thermometer near the steam supply. Meanwhile, to reduce inventory waste, namely by including the storage date limit on the Tin Mill Black Plate (TMBP) raw material, rearranging the TMBP storage area, conducting periodic TMBP inspections, and providing training and direction to operators regarding the TMBP transfer process.</span>https://jurnal.untirta.ac.id/index.php/ju-tek/article/view/14730fishbone, lean manufacturing, valsat, wam, waste |
| spellingShingle | Evi Febianti Ade Irman S Mutaqin Firdha Tamia Puteri Shanti Kirana Anggraeni Nuraida Wahyuni Ratna Ekawati Ani Umyati Proposed production process improvement with a lean manufacturing approach on the electrolytic tinning line Teknika fishbone, lean manufacturing, valsat, wam, waste |
| title | Proposed production process improvement with a lean manufacturing approach on the electrolytic tinning line |
| title_full | Proposed production process improvement with a lean manufacturing approach on the electrolytic tinning line |
| title_fullStr | Proposed production process improvement with a lean manufacturing approach on the electrolytic tinning line |
| title_full_unstemmed | Proposed production process improvement with a lean manufacturing approach on the electrolytic tinning line |
| title_short | Proposed production process improvement with a lean manufacturing approach on the electrolytic tinning line |
| title_sort | proposed production process improvement with a lean manufacturing approach on the electrolytic tinning line |
| topic | fishbone, lean manufacturing, valsat, wam, waste |
| url | https://jurnal.untirta.ac.id/index.php/ju-tek/article/view/14730 |
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