Investigations on a novel process chain for manufacturing of freeform surfaces
Freeform optical surfaces have become increasingly important in recent years, as they can be used to construct optical assemblies with a reduced number of optical surfaces compared to systems without freeform surfaces, and thus optical systems can get more compact and lighter. However, the flexible...
Main Authors: | , , , , , , , |
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Format: | Article |
Language: | English |
Published: |
EDP Sciences
2022-01-01
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Series: | EPJ Web of Conferences |
Online Access: | https://www.epj-conferences.org/articles/epjconf/pdf/2022/10/epjconf_eosam2022_03010.pdf |
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author | Henkel Sebastian Schulze Christian Frank Samson Letsch Christoph Bliedtner Jens Arnold Thomas Müller Heike Rädlein Edda |
author_facet | Henkel Sebastian Schulze Christian Frank Samson Letsch Christoph Bliedtner Jens Arnold Thomas Müller Heike Rädlein Edda |
author_sort | Henkel Sebastian |
collection | DOAJ |
description | Freeform optical surfaces have become increasingly important in recent years, as they can be used to construct optical assemblies with a reduced number of optical surfaces compared to systems without freeform surfaces, and thus optical systems can get more compact and lighter. However, the flexible and efficient production of precise optical freeform surfaces poses a major problem. This manifests itself in insufficient precision of the optics, long delivery times and high prices. It is shown, that ultrasonic grinding processes, combined with an ultra-fine grinding process and subsequent plasma jet polishing, are very well suited for the production of freeform optics and have a high technical and economic potential. Therefore, the aim is to validate an industrially suitable process chain based on this combination, in order to produce freeform optics of high accuracy (shape deviations <100 nm RMS) that can be manufactured in significantly fewer steps than before. |
first_indexed | 2024-04-13T19:48:43Z |
format | Article |
id | doaj.art-de2ae95a7dd24d82965aece94f5047c0 |
institution | Directory Open Access Journal |
issn | 2100-014X |
language | English |
last_indexed | 2024-04-13T19:48:43Z |
publishDate | 2022-01-01 |
publisher | EDP Sciences |
record_format | Article |
series | EPJ Web of Conferences |
spelling | doaj.art-de2ae95a7dd24d82965aece94f5047c02022-12-22T02:32:38ZengEDP SciencesEPJ Web of Conferences2100-014X2022-01-012660301010.1051/epjconf/202226603010epjconf_eosam2022_03010Investigations on a novel process chain for manufacturing of freeform surfacesHenkel Sebastian0Schulze Christian1Frank Samson2Letsch Christoph3Bliedtner Jens4Arnold Thomas5Müller Heike6Rädlein Edda7Ernst-Abbe University of Applied Sciences JenaErnst-Abbe University of Applied Sciences JenaErnst-Abbe University of Applied Sciences JenaErnst-Abbe University of Applied Sciences JenaErnst-Abbe University of Applied Sciences JenaLeibniz-Institut für Oberflächenmodifizierung e.V. (IOM)Leibniz-Institut für Oberflächenmodifizierung e.V. (IOM)Technical University IlmenauFreeform optical surfaces have become increasingly important in recent years, as they can be used to construct optical assemblies with a reduced number of optical surfaces compared to systems without freeform surfaces, and thus optical systems can get more compact and lighter. However, the flexible and efficient production of precise optical freeform surfaces poses a major problem. This manifests itself in insufficient precision of the optics, long delivery times and high prices. It is shown, that ultrasonic grinding processes, combined with an ultra-fine grinding process and subsequent plasma jet polishing, are very well suited for the production of freeform optics and have a high technical and economic potential. Therefore, the aim is to validate an industrially suitable process chain based on this combination, in order to produce freeform optics of high accuracy (shape deviations <100 nm RMS) that can be manufactured in significantly fewer steps than before.https://www.epj-conferences.org/articles/epjconf/pdf/2022/10/epjconf_eosam2022_03010.pdf |
spellingShingle | Henkel Sebastian Schulze Christian Frank Samson Letsch Christoph Bliedtner Jens Arnold Thomas Müller Heike Rädlein Edda Investigations on a novel process chain for manufacturing of freeform surfaces EPJ Web of Conferences |
title | Investigations on a novel process chain for manufacturing of freeform surfaces |
title_full | Investigations on a novel process chain for manufacturing of freeform surfaces |
title_fullStr | Investigations on a novel process chain for manufacturing of freeform surfaces |
title_full_unstemmed | Investigations on a novel process chain for manufacturing of freeform surfaces |
title_short | Investigations on a novel process chain for manufacturing of freeform surfaces |
title_sort | investigations on a novel process chain for manufacturing of freeform surfaces |
url | https://www.epj-conferences.org/articles/epjconf/pdf/2022/10/epjconf_eosam2022_03010.pdf |
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