Efficient propagation of uncertainties in manufacturing supply chains: Time buckets, L-leap, and multilevel Monte Carlo methods

Uncertainty propagation of large-scale discrete supply chains can be prohibitive when numerous events occur during the simulated period and when discrete-event simulations (DES) are costly. We present a time-bucket method to approximate and accelerate the DES of supply chains. Its stochastic version...

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Main Authors: Nai-Yuan Chiang, Yiqing Lin, Quan Long
Format: Article
Language:English
Published: Elsevier 2020-01-01
Series:Operations Research Perspectives
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S221471601930140X
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author Nai-Yuan Chiang
Yiqing Lin
Quan Long
author_facet Nai-Yuan Chiang
Yiqing Lin
Quan Long
author_sort Nai-Yuan Chiang
collection DOAJ
description Uncertainty propagation of large-scale discrete supply chains can be prohibitive when numerous events occur during the simulated period and when discrete-event simulations (DES) are costly. We present a time-bucket method to approximate and accelerate the DES of supply chains. Its stochastic version, which we call the L(logistic)-leap method, can be viewed as an extension of the leap methods (e.g., τ-leap [36]and D-leap [6] developed in the chemical engineering community for the acceleration of stochastic DES of chemical reactions). The L-leap method instantaneously updates the system state vector at discrete time points, and the production rates and policies of a supply chain are assumed to be stationary during each time bucket. We propose using the multilevel Monte Carlo (MLMC) method to efficiently propagate the uncertainties in a supply chain network, where the levels are naturally defined by the sizes of the time buckets of the simulations. We demonstrate the efficiency and accuracy of our methods using four numerical examples derived from a real-world manufacturing material flow application. In these examples, our multilevel L-leap approach can be faster than the standard Monte Carlo (MC) method by one or two orders of magnitude without compromising accuracy.
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spelling doaj.art-de2ee1cd2ac240cb847ef61a831c252e2022-12-21T23:16:42ZengElsevierOperations Research Perspectives2214-71602020-01-017100144Efficient propagation of uncertainties in manufacturing supply chains: Time buckets, L-leap, and multilevel Monte Carlo methodsNai-Yuan Chiang0Yiqing Lin1Quan Long2United Technologies Research Center, 411 Silver Lane, East Hartford, CT, USAUnited Technologies Research Center, 411 Silver Lane, East Hartford, CT, USACorresponding author.; United Technologies Research Center, 411 Silver Lane, East Hartford, CT, USAUncertainty propagation of large-scale discrete supply chains can be prohibitive when numerous events occur during the simulated period and when discrete-event simulations (DES) are costly. We present a time-bucket method to approximate and accelerate the DES of supply chains. Its stochastic version, which we call the L(logistic)-leap method, can be viewed as an extension of the leap methods (e.g., τ-leap [36]and D-leap [6] developed in the chemical engineering community for the acceleration of stochastic DES of chemical reactions). The L-leap method instantaneously updates the system state vector at discrete time points, and the production rates and policies of a supply chain are assumed to be stationary during each time bucket. We propose using the multilevel Monte Carlo (MLMC) method to efficiently propagate the uncertainties in a supply chain network, where the levels are naturally defined by the sizes of the time buckets of the simulations. We demonstrate the efficiency and accuracy of our methods using four numerical examples derived from a real-world manufacturing material flow application. In these examples, our multilevel L-leap approach can be faster than the standard Monte Carlo (MC) method by one or two orders of magnitude without compromising accuracy.http://www.sciencedirect.com/science/article/pii/S221471601930140XUncertainty modelingDiscrete event simulationMultilevel Monte CarloL-leapSupply chain
spellingShingle Nai-Yuan Chiang
Yiqing Lin
Quan Long
Efficient propagation of uncertainties in manufacturing supply chains: Time buckets, L-leap, and multilevel Monte Carlo methods
Operations Research Perspectives
Uncertainty modeling
Discrete event simulation
Multilevel Monte Carlo
L-leap
Supply chain
title Efficient propagation of uncertainties in manufacturing supply chains: Time buckets, L-leap, and multilevel Monte Carlo methods
title_full Efficient propagation of uncertainties in manufacturing supply chains: Time buckets, L-leap, and multilevel Monte Carlo methods
title_fullStr Efficient propagation of uncertainties in manufacturing supply chains: Time buckets, L-leap, and multilevel Monte Carlo methods
title_full_unstemmed Efficient propagation of uncertainties in manufacturing supply chains: Time buckets, L-leap, and multilevel Monte Carlo methods
title_short Efficient propagation of uncertainties in manufacturing supply chains: Time buckets, L-leap, and multilevel Monte Carlo methods
title_sort efficient propagation of uncertainties in manufacturing supply chains time buckets l leap and multilevel monte carlo methods
topic Uncertainty modeling
Discrete event simulation
Multilevel Monte Carlo
L-leap
Supply chain
url http://www.sciencedirect.com/science/article/pii/S221471601930140X
work_keys_str_mv AT naiyuanchiang efficientpropagationofuncertaintiesinmanufacturingsupplychainstimebucketslleapandmultilevelmontecarlomethods
AT yiqinglin efficientpropagationofuncertaintiesinmanufacturingsupplychainstimebucketslleapandmultilevelmontecarlomethods
AT quanlong efficientpropagationofuncertaintiesinmanufacturingsupplychainstimebucketslleapandmultilevelmontecarlomethods