Effects of Pyrite Texture on Flotation Performance of Copper Sulfide Ores

Pyrite particles, having framboidal/altered texture, are known to significantly affect pulp chemistry and adversely affect flotation performance. Therefore, the main objectives of this study were to demonstrate influence of pyrite mineralogy on the flotation of copper (sulphidic) ores and develop al...

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Main Authors: İlkay B. Can, Seda Özçelik, Zafir Ekmekçi
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/11/11/1218
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author İlkay B. Can
Seda Özçelik
Zafir Ekmekçi
author_facet İlkay B. Can
Seda Özçelik
Zafir Ekmekçi
author_sort İlkay B. Can
collection DOAJ
description Pyrite particles, having framboidal/altered texture, are known to significantly affect pulp chemistry and adversely affect flotation performance. Therefore, the main objectives of this study were to demonstrate influence of pyrite mineralogy on the flotation of copper (sulphidic) ores and develop alternative conditions to improve the performance. Two copper ore samples (Ore A and Ore B) having different textural/modal mineralogy and flotation characteristics were taken from different zones of the same ore deposit. Ore B contained framboidal pyrite and altered pyrite/marcasite, which is considered the main reason for the low flotation performance in both copper and pyrite flotation sections of the process plant. Flotation tests were conducted under different conditions using the two ore samples and a 50:50 blend. The results showed that Ore A could be concentrated under the base conditions, as applied in the existing flotation plant. On the other hand, Ore B did not respond to the base conditions and a copper recovery of only 5% could be obtained. Besides, blending Ore B with Ore A negatively affected the flotation behavior of Ore A. An alternative flotation chemistry was applied on Ore B using Na<sub>2</sub>S for surface cleaning and Na-Metabisulfite (MBS) for pyrite depression in the copper flotation stage. The surface cleaning reduced the rate of oxidation of the framboidal pyrite in Ore B. As a result, the copper recovery could be increased to 52% Cu for Ore B, and 65% for the mixed ore sample.
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spelling doaj.art-de4dc2ffbf4f444898eeaec57af402fc2023-11-23T00:32:03ZengMDPI AGMinerals2075-163X2021-11-011111121810.3390/min11111218Effects of Pyrite Texture on Flotation Performance of Copper Sulfide Oresİlkay B. Can0Seda Özçelik1Zafir Ekmekçi2Department of Mining Engineering, Hacettepe University, Beytepe, Ankara 06800, TurkeyDepartment of Mining Engineering, Hacettepe University, Beytepe, Ankara 06800, TurkeyDepartment of Mining Engineering, Hacettepe University, Beytepe, Ankara 06800, TurkeyPyrite particles, having framboidal/altered texture, are known to significantly affect pulp chemistry and adversely affect flotation performance. Therefore, the main objectives of this study were to demonstrate influence of pyrite mineralogy on the flotation of copper (sulphidic) ores and develop alternative conditions to improve the performance. Two copper ore samples (Ore A and Ore B) having different textural/modal mineralogy and flotation characteristics were taken from different zones of the same ore deposit. Ore B contained framboidal pyrite and altered pyrite/marcasite, which is considered the main reason for the low flotation performance in both copper and pyrite flotation sections of the process plant. Flotation tests were conducted under different conditions using the two ore samples and a 50:50 blend. The results showed that Ore A could be concentrated under the base conditions, as applied in the existing flotation plant. On the other hand, Ore B did not respond to the base conditions and a copper recovery of only 5% could be obtained. Besides, blending Ore B with Ore A negatively affected the flotation behavior of Ore A. An alternative flotation chemistry was applied on Ore B using Na<sub>2</sub>S for surface cleaning and Na-Metabisulfite (MBS) for pyrite depression in the copper flotation stage. The surface cleaning reduced the rate of oxidation of the framboidal pyrite in Ore B. As a result, the copper recovery could be increased to 52% Cu for Ore B, and 65% for the mixed ore sample.https://www.mdpi.com/2075-163X/11/11/1218framboidal pyritesulfide mineralsflotationprocess mineralogy
spellingShingle İlkay B. Can
Seda Özçelik
Zafir Ekmekçi
Effects of Pyrite Texture on Flotation Performance of Copper Sulfide Ores
Minerals
framboidal pyrite
sulfide minerals
flotation
process mineralogy
title Effects of Pyrite Texture on Flotation Performance of Copper Sulfide Ores
title_full Effects of Pyrite Texture on Flotation Performance of Copper Sulfide Ores
title_fullStr Effects of Pyrite Texture on Flotation Performance of Copper Sulfide Ores
title_full_unstemmed Effects of Pyrite Texture on Flotation Performance of Copper Sulfide Ores
title_short Effects of Pyrite Texture on Flotation Performance of Copper Sulfide Ores
title_sort effects of pyrite texture on flotation performance of copper sulfide ores
topic framboidal pyrite
sulfide minerals
flotation
process mineralogy
url https://www.mdpi.com/2075-163X/11/11/1218
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