Selective Recovery of Manganese from Anode Sludge Residue by Reductive Leaching

Manganese-containing anode sludge is a common side-product in the electrowinning of zinc. The anode sludge consists mainly of oxidized manganese, but also lesser amounts of lead, calcium, and other minor metals. The impurities present in the anode sludge mandate new recycling strategies for its effi...

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Main Authors: Toni Kauppinen, Tuomas Vielma, Justin Salminen, Ulla Lassi
Format: Article
Language:English
Published: MDPI AG 2020-06-01
Series:ChemEngineering
Subjects:
Online Access:https://www.mdpi.com/2305-7084/4/2/40
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author Toni Kauppinen
Tuomas Vielma
Justin Salminen
Ulla Lassi
author_facet Toni Kauppinen
Tuomas Vielma
Justin Salminen
Ulla Lassi
author_sort Toni Kauppinen
collection DOAJ
description Manganese-containing anode sludge is a common side-product in the electrowinning of zinc. The anode sludge consists mainly of oxidized manganese, but also lesser amounts of lead, calcium, and other minor metals. The impurities present in the anode sludge mandate new recycling strategies for its efficient use. This work demonstrates a novel method for selective manganese recovery from lead- and calcium-bearing manganese oxide solid residue. Leaching with sulfuric acid in the presence of a selected reducing agent, such as hydrogen peroxide or citric acid, yields a concentrated MnSO<sub>4</sub> solution with high selectivity over calcium and lead. Manganese yields up to 98% can be obtained. Minimization of calcium and lead in final manganese product can be accomplished with the correct choice of leaching conditions. Alongside manganese sulfate solution, leaching residue with high content of lead and silver was also formed.
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spelling doaj.art-decf8f353604402bb21ce5737a4d018b2023-11-20T04:06:26ZengMDPI AGChemEngineering2305-70842020-06-01424010.3390/chemengineering4020040Selective Recovery of Manganese from Anode Sludge Residue by Reductive LeachingToni Kauppinen0Tuomas Vielma1Justin Salminen2Ulla Lassi3Research Unit of Sustainable Chemistry, University of Oulu, P.O. Box 3000, FI-90570 Oulu, FinlandResearch Unit of Sustainable Chemistry, University of Oulu, P.O. Box 3000, FI-90570 Oulu, FinlandBoliden Kokkola, Sinkkiaukio 1, FI-67100 Kokkola, FinlandResearch Unit of Sustainable Chemistry, University of Oulu, P.O. Box 3000, FI-90570 Oulu, FinlandManganese-containing anode sludge is a common side-product in the electrowinning of zinc. The anode sludge consists mainly of oxidized manganese, but also lesser amounts of lead, calcium, and other minor metals. The impurities present in the anode sludge mandate new recycling strategies for its efficient use. This work demonstrates a novel method for selective manganese recovery from lead- and calcium-bearing manganese oxide solid residue. Leaching with sulfuric acid in the presence of a selected reducing agent, such as hydrogen peroxide or citric acid, yields a concentrated MnSO<sub>4</sub> solution with high selectivity over calcium and lead. Manganese yields up to 98% can be obtained. Minimization of calcium and lead in final manganese product can be accomplished with the correct choice of leaching conditions. Alongside manganese sulfate solution, leaching residue with high content of lead and silver was also formed.https://www.mdpi.com/2305-7084/4/2/40recyclingmanganesereductive leachinganode sludgeimpurity control
spellingShingle Toni Kauppinen
Tuomas Vielma
Justin Salminen
Ulla Lassi
Selective Recovery of Manganese from Anode Sludge Residue by Reductive Leaching
ChemEngineering
recycling
manganese
reductive leaching
anode sludge
impurity control
title Selective Recovery of Manganese from Anode Sludge Residue by Reductive Leaching
title_full Selective Recovery of Manganese from Anode Sludge Residue by Reductive Leaching
title_fullStr Selective Recovery of Manganese from Anode Sludge Residue by Reductive Leaching
title_full_unstemmed Selective Recovery of Manganese from Anode Sludge Residue by Reductive Leaching
title_short Selective Recovery of Manganese from Anode Sludge Residue by Reductive Leaching
title_sort selective recovery of manganese from anode sludge residue by reductive leaching
topic recycling
manganese
reductive leaching
anode sludge
impurity control
url https://www.mdpi.com/2305-7084/4/2/40
work_keys_str_mv AT tonikauppinen selectiverecoveryofmanganesefromanodesludgeresiduebyreductiveleaching
AT tuomasvielma selectiverecoveryofmanganesefromanodesludgeresiduebyreductiveleaching
AT justinsalminen selectiverecoveryofmanganesefromanodesludgeresiduebyreductiveleaching
AT ullalassi selectiverecoveryofmanganesefromanodesludgeresiduebyreductiveleaching