Failure mode and effect analysis (FMEA) in mechanized harvest of sugarcane billets

ABSTRACT The quality control is used for the evaluation of processes and products, and it is important to detect and reduce variability and in operations management can be applied in mechanized harvesting of sugarcane billets. In this sense, this study aimed to identify critical quality indicators a...

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Main Authors: Murilo A. Voltarelli, Carla S. S. Paixão, Cristiano Zerbato, Rouverson P. da Silva, Jonathan Gazzola
Format: Article
Language:English
Published: Sociedade Brasileira de Engenharia Agrícola 2018-01-01
Series:Engenharia Agrícola
Subjects:
Online Access:http://www.scielo.br/scielo.php?script=sci_arttext&pid=S0100-69162018000100088&tlng=en
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author Murilo A. Voltarelli
Carla S. S. Paixão
Cristiano Zerbato
Rouverson P. da Silva
Jonathan Gazzola
author_facet Murilo A. Voltarelli
Carla S. S. Paixão
Cristiano Zerbato
Rouverson P. da Silva
Jonathan Gazzola
author_sort Murilo A. Voltarelli
collection DOAJ
description ABSTRACT The quality control is used for the evaluation of processes and products, and it is important to detect and reduce variability and in operations management can be applied in mechanized harvesting of sugarcane billets. In this sense, this study aimed to identify critical quality indicators and, if necessary, to develop a continuous improvement plan for harvest of sugarcane billets. For the survey and definition of critical quality indicators the FMEA (Failure Mode and Effect Analysis) was applied, after the formation of the quality technical team. Evaluations of the collected variables were through control charts of individual values and the process capability indexes. There are 8 critical quality indicators in the billets harvesting process; the cutting height, the damage index, the percentage of non-viable buds and operating speed have greater importance for analysis due to the risk priority index and the easiness of obtaining data for analysis. The development of the improvement plan aims to reduce the variability due to crop billets, thus, making it able to perform the operation within the required quality standards.
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spelling doaj.art-deeaf575c8f0433fbbaa4f4b0829a6702022-12-22T04:12:34ZengSociedade Brasileira de Engenharia AgrícolaEngenharia Agrícola0100-69162018-01-01381889610.1590/1809-4430-eng.agric.v38n1p88-96/2018Failure mode and effect analysis (FMEA) in mechanized harvest of sugarcane billetsMurilo A. VoltarelliCarla S. S. PaixãoCristiano ZerbatoRouverson P. da SilvaJonathan GazzolaABSTRACT The quality control is used for the evaluation of processes and products, and it is important to detect and reduce variability and in operations management can be applied in mechanized harvesting of sugarcane billets. In this sense, this study aimed to identify critical quality indicators and, if necessary, to develop a continuous improvement plan for harvest of sugarcane billets. For the survey and definition of critical quality indicators the FMEA (Failure Mode and Effect Analysis) was applied, after the formation of the quality technical team. Evaluations of the collected variables were through control charts of individual values and the process capability indexes. There are 8 critical quality indicators in the billets harvesting process; the cutting height, the damage index, the percentage of non-viable buds and operating speed have greater importance for analysis due to the risk priority index and the easiness of obtaining data for analysis. The development of the improvement plan aims to reduce the variability due to crop billets, thus, making it able to perform the operation within the required quality standards.http://www.scielo.br/scielo.php?script=sci_arttext&pid=S0100-69162018000100088&tlng=enquality controlflowchartagricultural mechanizationPDCAHarvester
spellingShingle Murilo A. Voltarelli
Carla S. S. Paixão
Cristiano Zerbato
Rouverson P. da Silva
Jonathan Gazzola
Failure mode and effect analysis (FMEA) in mechanized harvest of sugarcane billets
Engenharia Agrícola
quality control
flowchart
agricultural mechanization
PDCA
Harvester
title Failure mode and effect analysis (FMEA) in mechanized harvest of sugarcane billets
title_full Failure mode and effect analysis (FMEA) in mechanized harvest of sugarcane billets
title_fullStr Failure mode and effect analysis (FMEA) in mechanized harvest of sugarcane billets
title_full_unstemmed Failure mode and effect analysis (FMEA) in mechanized harvest of sugarcane billets
title_short Failure mode and effect analysis (FMEA) in mechanized harvest of sugarcane billets
title_sort failure mode and effect analysis fmea in mechanized harvest of sugarcane billets
topic quality control
flowchart
agricultural mechanization
PDCA
Harvester
url http://www.scielo.br/scielo.php?script=sci_arttext&pid=S0100-69162018000100088&tlng=en
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AT carlasspaixao failuremodeandeffectanalysisfmeainmechanizedharvestofsugarcanebillets
AT cristianozerbato failuremodeandeffectanalysisfmeainmechanizedharvestofsugarcanebillets
AT rouversonpdasilva failuremodeandeffectanalysisfmeainmechanizedharvestofsugarcanebillets
AT jonathangazzola failuremodeandeffectanalysisfmeainmechanizedharvestofsugarcanebillets