Optimization of Curing Conditions and Effect of Plasticizer Amount on the Mechanical and Thermal Properties of Epoxy Resin

Hypothesis: Epoxy (EP) systems, due to their unique physical and chemical properties, are one of the most widely used resins in various industries including coatings, electronic equipment and composite components in the world. Despite this widespread use, epoxies exhibit weaker toughness properties...

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Main Authors: Marzieh Sarafrazi, Ahmad Reza Ghasemi, Masood Hamadanian
Format: Article
Language:fas
Published: Iran Polymer and Petrochemical Institute 2021-02-01
Series:علوم و تکنولوژی پلیمر
Subjects:
Online Access:http://jips.ippi.ac.ir/article_1776_649594649ecfa8b45f58e53d06d3df21.pdf
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author Marzieh Sarafrazi
Ahmad Reza Ghasemi
Masood Hamadanian
author_facet Marzieh Sarafrazi
Ahmad Reza Ghasemi
Masood Hamadanian
author_sort Marzieh Sarafrazi
collection DOAJ
description Hypothesis: Epoxy (EP) systems, due to their unique physical and chemical properties, are one of the most widely used resins in various industries including coatings, electronic equipment and composite components in the world. Despite this widespread use, epoxies exhibit weaker toughness properties than semi-crystalline polymers due to their amorphous structure. Many factors such as the amount of softening phase, temperature, and time have a significant effect on the mechanical properties of this resin. Thus, we investigated the effect of three factors including polyurethane content (A), curing temperature (B) and time (C) on the mechanical properties and molecular structure of epoxy resin.Methods: Response surface methodology/central composite design (RSM/CCD) was used to optimize the mechanical properties of these composites. The mechanical properties such as ultimate tensile strength and elongation-at-break of the samples were obtained by tensile test. Furthermore, the thermal properties such as glass transition temperature (Tg) and storage modulus were measured by a dynamic mechanical thermal analysis (DMTA). Ultimately, a molecular dynamics simulation was used to determine the effect of annealing temperature on the interaction energy between the epoxy and polyurethane. In this respect, the chemical structure of the EP/PU composites was characterized by Fourier-transform infrared spectroscopy (FTIR), X-ray diffractometry (XRD), scanning electron microscopy (SEM), UV-Vis diffuse reflection (DRS) and thermogravimetric analysis (TGA).Findings: The results showed that the Tg and mechanical properties of EP resin strongly depended upon cure temperature and plasticizer phase. The optimal values of parameters A, B and C for maximum tensile strength were 4% by weight, 100°C and 2.4 h, respectively.
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spelling doaj.art-def07fbf1c1d4ffe9e64b15c2d02fc982022-12-21T23:33:18ZfasIran Polymer and Petrochemical Instituteعلوم و تکنولوژی پلیمر1016-32552008-08832021-02-0133647949510.22063/jipst.2021.17761776Optimization of Curing Conditions and Effect of Plasticizer Amount on the Mechanical and Thermal Properties of Epoxy ResinMarzieh Sarafrazi0Ahmad Reza Ghasemi1Masood Hamadanian2Department of Physical Chemistry, Faculty of Chemistry, University of Kashan, P.O. Box 87317-51167, IranDepartment of Solid Mechanics, Faculty of Mechanical Engineering, University of Kashan, P.O. Box 87317-51167, IranDepartment of Physical Chemistry, Faculty of Chemistry, University of Kashan, P.O. Box 87317-51167, IranHypothesis: Epoxy (EP) systems, due to their unique physical and chemical properties, are one of the most widely used resins in various industries including coatings, electronic equipment and composite components in the world. Despite this widespread use, epoxies exhibit weaker toughness properties than semi-crystalline polymers due to their amorphous structure. Many factors such as the amount of softening phase, temperature, and time have a significant effect on the mechanical properties of this resin. Thus, we investigated the effect of three factors including polyurethane content (A), curing temperature (B) and time (C) on the mechanical properties and molecular structure of epoxy resin.Methods: Response surface methodology/central composite design (RSM/CCD) was used to optimize the mechanical properties of these composites. The mechanical properties such as ultimate tensile strength and elongation-at-break of the samples were obtained by tensile test. Furthermore, the thermal properties such as glass transition temperature (Tg) and storage modulus were measured by a dynamic mechanical thermal analysis (DMTA). Ultimately, a molecular dynamics simulation was used to determine the effect of annealing temperature on the interaction energy between the epoxy and polyurethane. In this respect, the chemical structure of the EP/PU composites was characterized by Fourier-transform infrared spectroscopy (FTIR), X-ray diffractometry (XRD), scanning electron microscopy (SEM), UV-Vis diffuse reflection (DRS) and thermogravimetric analysis (TGA).Findings: The results showed that the Tg and mechanical properties of EP resin strongly depended upon cure temperature and plasticizer phase. The optimal values of parameters A, B and C for maximum tensile strength were 4% by weight, 100°C and 2.4 h, respectively.http://jips.ippi.ac.ir/article_1776_649594649ecfa8b45f58e53d06d3df21.pdfrsm/ccd methodepoxy-polyurethane compositemechanical propertiespost curing timepost curing temperature
spellingShingle Marzieh Sarafrazi
Ahmad Reza Ghasemi
Masood Hamadanian
Optimization of Curing Conditions and Effect of Plasticizer Amount on the Mechanical and Thermal Properties of Epoxy Resin
علوم و تکنولوژی پلیمر
rsm/ccd method
epoxy-polyurethane composite
mechanical properties
post curing time
post curing temperature
title Optimization of Curing Conditions and Effect of Plasticizer Amount on the Mechanical and Thermal Properties of Epoxy Resin
title_full Optimization of Curing Conditions and Effect of Plasticizer Amount on the Mechanical and Thermal Properties of Epoxy Resin
title_fullStr Optimization of Curing Conditions and Effect of Plasticizer Amount on the Mechanical and Thermal Properties of Epoxy Resin
title_full_unstemmed Optimization of Curing Conditions and Effect of Plasticizer Amount on the Mechanical and Thermal Properties of Epoxy Resin
title_short Optimization of Curing Conditions and Effect of Plasticizer Amount on the Mechanical and Thermal Properties of Epoxy Resin
title_sort optimization of curing conditions and effect of plasticizer amount on the mechanical and thermal properties of epoxy resin
topic rsm/ccd method
epoxy-polyurethane composite
mechanical properties
post curing time
post curing temperature
url http://jips.ippi.ac.ir/article_1776_649594649ecfa8b45f58e53d06d3df21.pdf
work_keys_str_mv AT marziehsarafrazi optimizationofcuringconditionsandeffectofplasticizeramountonthemechanicalandthermalpropertiesofepoxyresin
AT ahmadrezaghasemi optimizationofcuringconditionsandeffectofplasticizeramountonthemechanicalandthermalpropertiesofepoxyresin
AT masoodhamadanian optimizationofcuringconditionsandeffectofplasticizeramountonthemechanicalandthermalpropertiesofepoxyresin