Consensus-Based Sequential Estimation of Process Parameters via Industrial Wireless Sensor Networks

Process parameter estimation, to a large extent, determines the industrial production quality. However, limited sensors can be deployed in a traditional wired manner, which results in poor process parameter estimation in hostile environments. Industrial wireless sensor networks (IWSNs) are technique...

Full description

Bibliographic Details
Main Authors: Feilong Lin, Wenbai Li, Liyong Yuan
Format: Article
Language:English
Published: MDPI AG 2018-10-01
Series:Sensors
Subjects:
Online Access:http://www.mdpi.com/1424-8220/18/10/3338
_version_ 1817989484638109696
author Feilong Lin
Wenbai Li
Liyong Yuan
author_facet Feilong Lin
Wenbai Li
Liyong Yuan
author_sort Feilong Lin
collection DOAJ
description Process parameter estimation, to a large extent, determines the industrial production quality. However, limited sensors can be deployed in a traditional wired manner, which results in poor process parameter estimation in hostile environments. Industrial wireless sensor networks (IWSNs) are techniques that enrich sampling points by flexible sensor deployment and then purify the target by collaborative signal denoising. In this paper, the process industry scenario is concerned, where the workpiece is transferred on the belt and the parameter estimate is required before entering into the next process stage. To this end, a consensus-based sequential estimation (CSE) framework is proposed which utilizes the co-design of IWSN and parameter state estimation. First, a group-based network deployment strategy, together with a TDMA (Time division multiple access)-based scheduling scheme is provided to track and sample the moving workpiece. Then, by matching to the tailored IWSN, the sequential estimation algorithm, which is based on the consensus-based Kalman estimation, is developed, and the optimal estimator that minimizes the mean-square error (MSE) is derived under the uncertain wireless communications. Finally, a case study on temperature estimation during the hot milling process is provided. The results show that the estimation error can be reduced to less than 3 ∘ C within a limited time period, although the measurement error can be more than 100 ∘ C in existing systems with a single-point temperature sensor.
first_indexed 2024-04-14T00:47:27Z
format Article
id doaj.art-df2c34e84dd2418f819496dd236695ae
institution Directory Open Access Journal
issn 1424-8220
language English
last_indexed 2024-04-14T00:47:27Z
publishDate 2018-10-01
publisher MDPI AG
record_format Article
series Sensors
spelling doaj.art-df2c34e84dd2418f819496dd236695ae2022-12-22T02:21:58ZengMDPI AGSensors1424-82202018-10-011810333810.3390/s18103338s18103338Consensus-Based Sequential Estimation of Process Parameters via Industrial Wireless Sensor NetworksFeilong Lin0Wenbai Li1Liyong Yuan2Department of Computer Science, Zhejiang Normal University, Jinhua 321004, ChinaDepartment of Computer Science, Zhejiang Normal University, Jinhua 321004, ChinaXingzhi College, Zhejiang Normal University, Jinhua 321004, ChinaProcess parameter estimation, to a large extent, determines the industrial production quality. However, limited sensors can be deployed in a traditional wired manner, which results in poor process parameter estimation in hostile environments. Industrial wireless sensor networks (IWSNs) are techniques that enrich sampling points by flexible sensor deployment and then purify the target by collaborative signal denoising. In this paper, the process industry scenario is concerned, where the workpiece is transferred on the belt and the parameter estimate is required before entering into the next process stage. To this end, a consensus-based sequential estimation (CSE) framework is proposed which utilizes the co-design of IWSN and parameter state estimation. First, a group-based network deployment strategy, together with a TDMA (Time division multiple access)-based scheduling scheme is provided to track and sample the moving workpiece. Then, by matching to the tailored IWSN, the sequential estimation algorithm, which is based on the consensus-based Kalman estimation, is developed, and the optimal estimator that minimizes the mean-square error (MSE) is derived under the uncertain wireless communications. Finally, a case study on temperature estimation during the hot milling process is provided. The results show that the estimation error can be reduced to less than 3 ∘ C within a limited time period, although the measurement error can be more than 100 ∘ C in existing systems with a single-point temperature sensor.http://www.mdpi.com/1424-8220/18/10/3338industrial wireless sensor networksconsensus-based sequential estimationco-design
spellingShingle Feilong Lin
Wenbai Li
Liyong Yuan
Consensus-Based Sequential Estimation of Process Parameters via Industrial Wireless Sensor Networks
Sensors
industrial wireless sensor networks
consensus-based sequential estimation
co-design
title Consensus-Based Sequential Estimation of Process Parameters via Industrial Wireless Sensor Networks
title_full Consensus-Based Sequential Estimation of Process Parameters via Industrial Wireless Sensor Networks
title_fullStr Consensus-Based Sequential Estimation of Process Parameters via Industrial Wireless Sensor Networks
title_full_unstemmed Consensus-Based Sequential Estimation of Process Parameters via Industrial Wireless Sensor Networks
title_short Consensus-Based Sequential Estimation of Process Parameters via Industrial Wireless Sensor Networks
title_sort consensus based sequential estimation of process parameters via industrial wireless sensor networks
topic industrial wireless sensor networks
consensus-based sequential estimation
co-design
url http://www.mdpi.com/1424-8220/18/10/3338
work_keys_str_mv AT feilonglin consensusbasedsequentialestimationofprocessparametersviaindustrialwirelesssensornetworks
AT wenbaili consensusbasedsequentialestimationofprocessparametersviaindustrialwirelesssensornetworks
AT liyongyuan consensusbasedsequentialestimationofprocessparametersviaindustrialwirelesssensornetworks