A New Contactless Cross-Correlation Velocity Measurement System for Gas–Liquid Two-Phase Flow

Based on the principle of Contactless Conductivity Detection (CCD), a new contactless cross-correlation velocity measurement system with a three-electrode construction is developed in this work and applied to the contactless velocity measurement of gas–liquid two-phase flow in small channels. To ach...

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Main Authors: Bixia Sheng, Junchao Huang, Haifeng Ji, Zhiyao Huang
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/10/4886
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author Bixia Sheng
Junchao Huang
Haifeng Ji
Zhiyao Huang
author_facet Bixia Sheng
Junchao Huang
Haifeng Ji
Zhiyao Huang
author_sort Bixia Sheng
collection DOAJ
description Based on the principle of Contactless Conductivity Detection (CCD), a new contactless cross-correlation velocity measurement system with a three-electrode construction is developed in this work and applied to the contactless velocity measurement of gas–liquid two-phase flow in small channels. To achieve a compact design and to reduce the influence of the slug/bubble deformation and the relative position change on the velocity measurement, an electrode of the upstream sensor is reused as an electrode of the downstream sensor. Meanwhile, a switching unit is introduced to ensure the independence and consistency of the upstream sensor and the downstream sensor. To further improve the synchronization of the upstream sensor and the downstream sensor, fast switching and time compensation are also introduced. Finally, with the obtained upstream and downstream conductance signals, the velocity measurement is achieved by the principle of cross-correlation velocity measurement. To test the measurement performance of the developed system, experiments are carried out on a prototype with a small channel of 2.5 mm. The experimental results show that the compact design (three-electrode construction) is successful, and its measurement performance is satisfactory. The velocity range for the bubble flow is 0.312–0.816 m/s, and the maximum relative error of the flow rate measurement is 4.54%. The velocity range for the slug flow is 0.161 m/s–1.250 m/s, and the maximum relative error of the flow rate measurement is 3.70%.
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spelling doaj.art-dfb2ed7f688e4e9692023e408a5e9c632023-11-18T03:14:05ZengMDPI AGSensors1424-82202023-05-012310488610.3390/s23104886A New Contactless Cross-Correlation Velocity Measurement System for Gas–Liquid Two-Phase FlowBixia Sheng0Junchao Huang1Haifeng Ji2Zhiyao Huang3State Key Laboratory of Industrial Control Technology, College of Control Science and Engineering, Zhejiang University, Hangzhou 310027, ChinaState Key Laboratory of Industrial Control Technology, College of Control Science and Engineering, Zhejiang University, Hangzhou 310027, ChinaState Key Laboratory of Industrial Control Technology, College of Control Science and Engineering, Zhejiang University, Hangzhou 310027, ChinaState Key Laboratory of Industrial Control Technology, College of Control Science and Engineering, Zhejiang University, Hangzhou 310027, ChinaBased on the principle of Contactless Conductivity Detection (CCD), a new contactless cross-correlation velocity measurement system with a three-electrode construction is developed in this work and applied to the contactless velocity measurement of gas–liquid two-phase flow in small channels. To achieve a compact design and to reduce the influence of the slug/bubble deformation and the relative position change on the velocity measurement, an electrode of the upstream sensor is reused as an electrode of the downstream sensor. Meanwhile, a switching unit is introduced to ensure the independence and consistency of the upstream sensor and the downstream sensor. To further improve the synchronization of the upstream sensor and the downstream sensor, fast switching and time compensation are also introduced. Finally, with the obtained upstream and downstream conductance signals, the velocity measurement is achieved by the principle of cross-correlation velocity measurement. To test the measurement performance of the developed system, experiments are carried out on a prototype with a small channel of 2.5 mm. The experimental results show that the compact design (three-electrode construction) is successful, and its measurement performance is satisfactory. The velocity range for the bubble flow is 0.312–0.816 m/s, and the maximum relative error of the flow rate measurement is 4.54%. The velocity range for the slug flow is 0.161 m/s–1.250 m/s, and the maximum relative error of the flow rate measurement is 3.70%.https://www.mdpi.com/1424-8220/23/10/4886cross-correlation velocity measurementgas–liquid two-phase flowsmall channelcontactless conductivity detection (CCD)
spellingShingle Bixia Sheng
Junchao Huang
Haifeng Ji
Zhiyao Huang
A New Contactless Cross-Correlation Velocity Measurement System for Gas–Liquid Two-Phase Flow
Sensors
cross-correlation velocity measurement
gas–liquid two-phase flow
small channel
contactless conductivity detection (CCD)
title A New Contactless Cross-Correlation Velocity Measurement System for Gas–Liquid Two-Phase Flow
title_full A New Contactless Cross-Correlation Velocity Measurement System for Gas–Liquid Two-Phase Flow
title_fullStr A New Contactless Cross-Correlation Velocity Measurement System for Gas–Liquid Two-Phase Flow
title_full_unstemmed A New Contactless Cross-Correlation Velocity Measurement System for Gas–Liquid Two-Phase Flow
title_short A New Contactless Cross-Correlation Velocity Measurement System for Gas–Liquid Two-Phase Flow
title_sort new contactless cross correlation velocity measurement system for gas liquid two phase flow
topic cross-correlation velocity measurement
gas–liquid two-phase flow
small channel
contactless conductivity detection (CCD)
url https://www.mdpi.com/1424-8220/23/10/4886
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