Experimental Investigation of Force Response, Efficiency, and Wear Behaviors of Polycrystalline Diamond Rock Cutters

Polycrystalline diamond compact (PDC) cutters are the most extensively used tool for rock drilling in superdeep oil and gas exploration, in which the air drilling technology without drilling fluid is highly promoted. This study examined the performance of PDC cutters in air drilling, including their...

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Main Authors: Huaping Xiao, Shuhai Liu, Kaiwen Tan
Format: Article
Language:English
Published: MDPI AG 2019-07-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/9/15/3059
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author Huaping Xiao
Shuhai Liu
Kaiwen Tan
author_facet Huaping Xiao
Shuhai Liu
Kaiwen Tan
author_sort Huaping Xiao
collection DOAJ
description Polycrystalline diamond compact (PDC) cutters are the most extensively used tool for rock drilling in superdeep oil and gas exploration, in which the air drilling technology without drilling fluid is highly promoted. This study examined the performance of PDC cutters in air drilling, including their friction angle, cutting force, specific energy, and wear behaviors, using a home-made testing apparatus and a commercial tribometer. It also investigated the dependence of cutting force on cutting depth and back rake angle. Results obtained in both dry conditions and in drilling fluid media were compared, and a tentative explanation to the observed differences was brought about by these two environments.
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spelling doaj.art-dfbad9ed28ed4efaa586e5ec529c68a32022-12-22T00:12:24ZengMDPI AGApplied Sciences2076-34172019-07-01915305910.3390/app9153059app9153059Experimental Investigation of Force Response, Efficiency, and Wear Behaviors of Polycrystalline Diamond Rock CuttersHuaping Xiao0Shuhai Liu1Kaiwen Tan2College of Mechanical and Transportation Engineering, China University of Petroleum-Beijing, Beijing 102249, ChinaCollege of Mechanical and Transportation Engineering, China University of Petroleum-Beijing, Beijing 102249, ChinaCollege of Mechanical and Transportation Engineering, China University of Petroleum-Beijing, Beijing 102249, ChinaPolycrystalline diamond compact (PDC) cutters are the most extensively used tool for rock drilling in superdeep oil and gas exploration, in which the air drilling technology without drilling fluid is highly promoted. This study examined the performance of PDC cutters in air drilling, including their friction angle, cutting force, specific energy, and wear behaviors, using a home-made testing apparatus and a commercial tribometer. It also investigated the dependence of cutting force on cutting depth and back rake angle. Results obtained in both dry conditions and in drilling fluid media were compared, and a tentative explanation to the observed differences was brought about by these two environments.https://www.mdpi.com/2076-3417/9/15/3059Polycrystalline diamond compact (PDC)rock cuttingair drillingtribological propertieswear behaviors
spellingShingle Huaping Xiao
Shuhai Liu
Kaiwen Tan
Experimental Investigation of Force Response, Efficiency, and Wear Behaviors of Polycrystalline Diamond Rock Cutters
Applied Sciences
Polycrystalline diamond compact (PDC)
rock cutting
air drilling
tribological properties
wear behaviors
title Experimental Investigation of Force Response, Efficiency, and Wear Behaviors of Polycrystalline Diamond Rock Cutters
title_full Experimental Investigation of Force Response, Efficiency, and Wear Behaviors of Polycrystalline Diamond Rock Cutters
title_fullStr Experimental Investigation of Force Response, Efficiency, and Wear Behaviors of Polycrystalline Diamond Rock Cutters
title_full_unstemmed Experimental Investigation of Force Response, Efficiency, and Wear Behaviors of Polycrystalline Diamond Rock Cutters
title_short Experimental Investigation of Force Response, Efficiency, and Wear Behaviors of Polycrystalline Diamond Rock Cutters
title_sort experimental investigation of force response efficiency and wear behaviors of polycrystalline diamond rock cutters
topic Polycrystalline diamond compact (PDC)
rock cutting
air drilling
tribological properties
wear behaviors
url https://www.mdpi.com/2076-3417/9/15/3059
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AT shuhailiu experimentalinvestigationofforceresponseefficiencyandwearbehaviorsofpolycrystallinediamondrockcutters
AT kaiwentan experimentalinvestigationofforceresponseefficiencyandwearbehaviorsofpolycrystallinediamondrockcutters