In Situ Formation of a Metastable β-Ti Alloy by Laser Powder Bed Fusion (L-PBF) of Vanadium and Iron Modified Ti-6Al-4V

The aim of this work is to investigate the β-Ti-phase-stabilizing effect of vanadium and iron added to Ti-6Al-4V powder by means of heterogeneous powder mixtures and in situ alloy-formation during laser powder bed fusion (L-PBF). The resulting microstructure was analyzed by metallographic m...

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Main Authors: Florian Huber, Thomas Papke, Christian Scheitler, Lukas Hanrieder, Marion Merklein, Michael Schmidt
Format: Article
Language:English
Published: MDPI AG 2018-12-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/8/12/1067
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author Florian Huber
Thomas Papke
Christian Scheitler
Lukas Hanrieder
Marion Merklein
Michael Schmidt
author_facet Florian Huber
Thomas Papke
Christian Scheitler
Lukas Hanrieder
Marion Merklein
Michael Schmidt
author_sort Florian Huber
collection DOAJ
description The aim of this work is to investigate the β-Ti-phase-stabilizing effect of vanadium and iron added to Ti-6Al-4V powder by means of heterogeneous powder mixtures and in situ alloy-formation during laser powder bed fusion (L-PBF). The resulting microstructure was analyzed by metallographic methods, scanning electron microscopy (SEM), and electron backscatter diffraction (EBSD). The mechanical properties were characterized by compression tests, both prior to and after heat-treating. Energy dispersive X-ray spectroscopy showed a homogeneous element distribution, proving the feasibility of in situ alloying by LPBF. Due to the β-phase-stabilizing effect of V and Fe added to Ti-6Al-4V, instead of an α’-martensitic microstructure, an α/β-microstructure containing at least 63.8% β-phase develops. Depending on the post L-PBF heat-treatment, either an increased upsetting at failure (33.9%) compared to unmodified Ti-6Al-4V (28.8%), or an exceptional high compressive yield strength (1857 ± 35 MPa compared to 1100 MPa) were measured. The hardness of the in situ alloyed material ranges from 336 ± 7 HV0.5, in as-built condition, to 543 ± 13 HV0.5 after precipitation-hardening. Hence, the range of achievable mechanical properties in dependence of the post-L-PBF heat-treatment can be significantly expanded in comparison to unmodified Ti-6Al-4V, thus providing increased flexibility for additive manufacturing of titanium parts.
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spelling doaj.art-e0352c837fcd4701bec80e7274da793b2022-12-22T01:11:13ZengMDPI AGMetals2075-47012018-12-01812106710.3390/met8121067met8121067In Situ Formation of a Metastable β-Ti Alloy by Laser Powder Bed Fusion (L-PBF) of Vanadium and Iron Modified Ti-6Al-4VFlorian Huber0Thomas Papke1Christian Scheitler2Lukas Hanrieder3Marion Merklein4Michael Schmidt5Institute of Photonic Technologies, Friedrich-Alexander-University Erlangen-Nürnberg (FAU), Konrad-Zuse-Straße 3/5, 91052 Erlangen, GermanyCollaborative Research Center 814—Additive Manufacturing, Am Weichselgarten 8, 91058 Erlangen, GermanyInstitute of Photonic Technologies, Friedrich-Alexander-University Erlangen-Nürnberg (FAU), Konrad-Zuse-Straße 3/5, 91052 Erlangen, GermanyInstitute of Photonic Technologies, Friedrich-Alexander-University Erlangen-Nürnberg (FAU), Konrad-Zuse-Straße 3/5, 91052 Erlangen, GermanyCollaborative Research Center 814—Additive Manufacturing, Am Weichselgarten 8, 91058 Erlangen, GermanyInstitute of Photonic Technologies, Friedrich-Alexander-University Erlangen-Nürnberg (FAU), Konrad-Zuse-Straße 3/5, 91052 Erlangen, GermanyThe aim of this work is to investigate the β-Ti-phase-stabilizing effect of vanadium and iron added to Ti-6Al-4V powder by means of heterogeneous powder mixtures and in situ alloy-formation during laser powder bed fusion (L-PBF). The resulting microstructure was analyzed by metallographic methods, scanning electron microscopy (SEM), and electron backscatter diffraction (EBSD). The mechanical properties were characterized by compression tests, both prior to and after heat-treating. Energy dispersive X-ray spectroscopy showed a homogeneous element distribution, proving the feasibility of in situ alloying by LPBF. Due to the β-phase-stabilizing effect of V and Fe added to Ti-6Al-4V, instead of an α’-martensitic microstructure, an α/β-microstructure containing at least 63.8% β-phase develops. Depending on the post L-PBF heat-treatment, either an increased upsetting at failure (33.9%) compared to unmodified Ti-6Al-4V (28.8%), or an exceptional high compressive yield strength (1857 ± 35 MPa compared to 1100 MPa) were measured. The hardness of the in situ alloyed material ranges from 336 ± 7 HV0.5, in as-built condition, to 543 ± 13 HV0.5 after precipitation-hardening. Hence, the range of achievable mechanical properties in dependence of the post-L-PBF heat-treatment can be significantly expanded in comparison to unmodified Ti-6Al-4V, thus providing increased flexibility for additive manufacturing of titanium parts.https://www.mdpi.com/2075-4701/8/12/1067laser powder bed fusion (L-PBF)additive manufacturingtitanium alloysmicrostructurecompression test
spellingShingle Florian Huber
Thomas Papke
Christian Scheitler
Lukas Hanrieder
Marion Merklein
Michael Schmidt
In Situ Formation of a Metastable β-Ti Alloy by Laser Powder Bed Fusion (L-PBF) of Vanadium and Iron Modified Ti-6Al-4V
Metals
laser powder bed fusion (L-PBF)
additive manufacturing
titanium alloys
microstructure
compression test
title In Situ Formation of a Metastable β-Ti Alloy by Laser Powder Bed Fusion (L-PBF) of Vanadium and Iron Modified Ti-6Al-4V
title_full In Situ Formation of a Metastable β-Ti Alloy by Laser Powder Bed Fusion (L-PBF) of Vanadium and Iron Modified Ti-6Al-4V
title_fullStr In Situ Formation of a Metastable β-Ti Alloy by Laser Powder Bed Fusion (L-PBF) of Vanadium and Iron Modified Ti-6Al-4V
title_full_unstemmed In Situ Formation of a Metastable β-Ti Alloy by Laser Powder Bed Fusion (L-PBF) of Vanadium and Iron Modified Ti-6Al-4V
title_short In Situ Formation of a Metastable β-Ti Alloy by Laser Powder Bed Fusion (L-PBF) of Vanadium and Iron Modified Ti-6Al-4V
title_sort in situ formation of a metastable β ti alloy by laser powder bed fusion l pbf of vanadium and iron modified ti 6al 4v
topic laser powder bed fusion (L-PBF)
additive manufacturing
titanium alloys
microstructure
compression test
url https://www.mdpi.com/2075-4701/8/12/1067
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