Engineering Bacillus megaterium for production of functional intracellular materials

Abstract Background Over the last 10–15 years, a technology has been developed to engineer bacterial poly(3-hydroxybutyrate) (PHB) inclusions as functionalized beads, for applications such as vaccines, diagnostics and enzyme immobilization. This has been achieved by translational fusion of foreign p...

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Main Authors: Katrin Grage, Paul McDermott, Bernd H. A. Rehm
Format: Article
Language:English
Published: BMC 2017-11-01
Series:Microbial Cell Factories
Subjects:
Online Access:http://link.springer.com/article/10.1186/s12934-017-0823-5
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author Katrin Grage
Paul McDermott
Bernd H. A. Rehm
author_facet Katrin Grage
Paul McDermott
Bernd H. A. Rehm
author_sort Katrin Grage
collection DOAJ
description Abstract Background Over the last 10–15 years, a technology has been developed to engineer bacterial poly(3-hydroxybutyrate) (PHB) inclusions as functionalized beads, for applications such as vaccines, diagnostics and enzyme immobilization. This has been achieved by translational fusion of foreign proteins to the PHB synthase (PhaC). The respective fusion protein mediates self-assembly of PHB inclusions displaying the desired protein function. So far, beads have mainly been produced in recombinant Escherichia coli, which is problematic for some applications as the lipopolysaccharides (LPS) co-purified with such inclusions are toxic to humans and animals. Results In this study, we have bioengineered the formation of functional PHB inclusions in the Gram-positive bacterium Bacillus megaterium, an LPS-free and established industrial production host. As B. megaterium is a natural PHB producer, the PHB-negative strain PHA05 was used to avoid any background PHB production. Plasmid-mediated T7 promoter-driven expression of the genes encoding β-ketothiolase (phaA), acetoacetyl-CoA-reductase (phaB) and PHB synthase (phaC) enabled PHB production in B. megaterium PHA05. To produce functionalized PHB inclusions, the N- and C-terminus of PhaC was fused to four and two IgG binding Z-domains from Staphylococcus aureus, respectively. The ZZ-domain PhaC fusion protein was strongly overproduced at the surface of the PHB inclusions and the corresponding isolated ZZ-domain displaying PHB beads were found to purify IgG with a binding capacity of 40–50 mg IgG/g beads. As B. megaterium has the ability to sporulate and respective endospores could co-purify with cellular inclusions, a sporulation negative production strain was generated by disrupting the spoIIE gene in PHA05. This strain did not produce spores when tested under sporulation inducing conditions and it was still able to synthesize ZZ-domain displaying PHB beads. Conclusions This study provides proof of concept for the successful genetic engineering of B. megaterium as a host for the production of functionalized PHB beads. Disruption of the spoIIE gene rendered B. megaterium incapable of sporulation but particularly suitable for production of functionalized PHB beads. This sporulation-negative mutant represents an improved industrial production strain for biotechnological processes otherwise impaired by the possibility of endospore formation.
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spelling doaj.art-e03fc53ab63a4ee680bf8fd335f682112022-12-21T23:54:16ZengBMCMicrobial Cell Factories1475-28592017-11-0116111210.1186/s12934-017-0823-5Engineering Bacillus megaterium for production of functional intracellular materialsKatrin Grage0Paul McDermott1Bernd H. A. Rehm2Institute of Fundamental Sciences, Massey UniversityBioline Reagents Ltd., Unit 16, The Edge Business CentreCentre for Cell Factories and Biopolymers, Griffith Institute for Drug Discovery, Griffith UniversityAbstract Background Over the last 10–15 years, a technology has been developed to engineer bacterial poly(3-hydroxybutyrate) (PHB) inclusions as functionalized beads, for applications such as vaccines, diagnostics and enzyme immobilization. This has been achieved by translational fusion of foreign proteins to the PHB synthase (PhaC). The respective fusion protein mediates self-assembly of PHB inclusions displaying the desired protein function. So far, beads have mainly been produced in recombinant Escherichia coli, which is problematic for some applications as the lipopolysaccharides (LPS) co-purified with such inclusions are toxic to humans and animals. Results In this study, we have bioengineered the formation of functional PHB inclusions in the Gram-positive bacterium Bacillus megaterium, an LPS-free and established industrial production host. As B. megaterium is a natural PHB producer, the PHB-negative strain PHA05 was used to avoid any background PHB production. Plasmid-mediated T7 promoter-driven expression of the genes encoding β-ketothiolase (phaA), acetoacetyl-CoA-reductase (phaB) and PHB synthase (phaC) enabled PHB production in B. megaterium PHA05. To produce functionalized PHB inclusions, the N- and C-terminus of PhaC was fused to four and two IgG binding Z-domains from Staphylococcus aureus, respectively. The ZZ-domain PhaC fusion protein was strongly overproduced at the surface of the PHB inclusions and the corresponding isolated ZZ-domain displaying PHB beads were found to purify IgG with a binding capacity of 40–50 mg IgG/g beads. As B. megaterium has the ability to sporulate and respective endospores could co-purify with cellular inclusions, a sporulation negative production strain was generated by disrupting the spoIIE gene in PHA05. This strain did not produce spores when tested under sporulation inducing conditions and it was still able to synthesize ZZ-domain displaying PHB beads. Conclusions This study provides proof of concept for the successful genetic engineering of B. megaterium as a host for the production of functionalized PHB beads. Disruption of the spoIIE gene rendered B. megaterium incapable of sporulation but particularly suitable for production of functionalized PHB beads. This sporulation-negative mutant represents an improved industrial production strain for biotechnological processes otherwise impaired by the possibility of endospore formation.http://link.springer.com/article/10.1186/s12934-017-0823-5Poly(3-hydroxybutyrate) (PHB)PHA synthaseBacillus megateriumEndotoxinGenetic engineeringFunctionalized beads
spellingShingle Katrin Grage
Paul McDermott
Bernd H. A. Rehm
Engineering Bacillus megaterium for production of functional intracellular materials
Microbial Cell Factories
Poly(3-hydroxybutyrate) (PHB)
PHA synthase
Bacillus megaterium
Endotoxin
Genetic engineering
Functionalized beads
title Engineering Bacillus megaterium for production of functional intracellular materials
title_full Engineering Bacillus megaterium for production of functional intracellular materials
title_fullStr Engineering Bacillus megaterium for production of functional intracellular materials
title_full_unstemmed Engineering Bacillus megaterium for production of functional intracellular materials
title_short Engineering Bacillus megaterium for production of functional intracellular materials
title_sort engineering bacillus megaterium for production of functional intracellular materials
topic Poly(3-hydroxybutyrate) (PHB)
PHA synthase
Bacillus megaterium
Endotoxin
Genetic engineering
Functionalized beads
url http://link.springer.com/article/10.1186/s12934-017-0823-5
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