The Effect of Sintering Temperature on Phase Evolution and Sintering Mechanism of Ceramic Proppants with CaCO3 Addition

Low-cost ceramic proppants were successfully prepared from natural bauxite and solid waste coal gangue via CaCO3 additive. 40 wt% of bauxite in raw materials was replaced by coal gangue, which significantly reduced the manufacturing costs. The apparent density, bulk density, acid solubility and brea...

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Main Authors: Mei Qin, Yuming Tian, Huilan Hao, Guomin Li, Yi Zhou, Yaqiao Wu, Pinbo Bai
Format: Article
Language:English
Published: Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol) 2020-03-01
Series:Materials Research
Subjects:
Online Access:http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392020000100211&tlng=en
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author Mei Qin
Yuming Tian
Huilan Hao
Guomin Li
Yi Zhou
Yaqiao Wu
Pinbo Bai
author_facet Mei Qin
Yuming Tian
Huilan Hao
Guomin Li
Yi Zhou
Yaqiao Wu
Pinbo Bai
author_sort Mei Qin
collection DOAJ
description Low-cost ceramic proppants were successfully prepared from natural bauxite and solid waste coal gangue via CaCO3 additive. 40 wt% of bauxite in raw materials was replaced by coal gangue, which significantly reduced the manufacturing costs. The apparent density, bulk density, acid solubility and breakage ratio of the proppant sintered at different temperatures were systematically investigated. The phase composition and morphological structure were determined using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that the amount of liquid phase affected the solid phase reaction velocity by changing sintering mechanism. When the sintering temperature was 1350 °C, the optimum size of the mullite crystal particles and the optimum amount of the liquid phase were observed and the samples exhibited the best performance.
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publishDate 2020-03-01
publisher Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol)
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spelling doaj.art-e0b856851d8e42ffb25da718c0dfc4432022-12-21T19:44:56ZengAssociação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol)Materials Research1516-14392020-03-0123110.1590/1980-5373-mr-2019-0602The Effect of Sintering Temperature on Phase Evolution and Sintering Mechanism of Ceramic Proppants with CaCO3 AdditionMei Qinhttps://orcid.org/0000-0003-0983-651XYuming TianHuilan HaoGuomin LiYi ZhouYaqiao WuPinbo BaiLow-cost ceramic proppants were successfully prepared from natural bauxite and solid waste coal gangue via CaCO3 additive. 40 wt% of bauxite in raw materials was replaced by coal gangue, which significantly reduced the manufacturing costs. The apparent density, bulk density, acid solubility and breakage ratio of the proppant sintered at different temperatures were systematically investigated. The phase composition and morphological structure were determined using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that the amount of liquid phase affected the solid phase reaction velocity by changing sintering mechanism. When the sintering temperature was 1350 °C, the optimum size of the mullite crystal particles and the optimum amount of the liquid phase were observed and the samples exhibited the best performance.http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392020000100211&tlng=enCeramic proppantscrystal growthsintering temperaturemullitemechanism
spellingShingle Mei Qin
Yuming Tian
Huilan Hao
Guomin Li
Yi Zhou
Yaqiao Wu
Pinbo Bai
The Effect of Sintering Temperature on Phase Evolution and Sintering Mechanism of Ceramic Proppants with CaCO3 Addition
Materials Research
Ceramic proppants
crystal growth
sintering temperature
mullite
mechanism
title The Effect of Sintering Temperature on Phase Evolution and Sintering Mechanism of Ceramic Proppants with CaCO3 Addition
title_full The Effect of Sintering Temperature on Phase Evolution and Sintering Mechanism of Ceramic Proppants with CaCO3 Addition
title_fullStr The Effect of Sintering Temperature on Phase Evolution and Sintering Mechanism of Ceramic Proppants with CaCO3 Addition
title_full_unstemmed The Effect of Sintering Temperature on Phase Evolution and Sintering Mechanism of Ceramic Proppants with CaCO3 Addition
title_short The Effect of Sintering Temperature on Phase Evolution and Sintering Mechanism of Ceramic Proppants with CaCO3 Addition
title_sort effect of sintering temperature on phase evolution and sintering mechanism of ceramic proppants with caco3 addition
topic Ceramic proppants
crystal growth
sintering temperature
mullite
mechanism
url http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392020000100211&tlng=en
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