Making Formwork Design Lean

Traditional formwork design processes entail considerable waste, increasing non-value-adding manpower costs and operational time. The purpose of this research is to use lean thinking in formwork design so as to enhance design correctness and eliminate waste through establishing a Lean Formwork Desig...

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Main Authors: Chien-Ho Ko, Jiun-De Kuo
Format: Article
Language:English
Published: Engineering, Project, and Production Management (EPPM) 2019-01-01
Series:Journal of Engineering, Project, and Production Management
Subjects:
Online Access:http://www.ppml.url.tw/EPPM_Journal/volumns/09_01_January_2019/ID_194_9_1_29_47.pdf
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author Chien-Ho Ko
Jiun-De Kuo
author_facet Chien-Ho Ko
Jiun-De Kuo
author_sort Chien-Ho Ko
collection DOAJ
description Traditional formwork design processes entail considerable waste, increasing non-value-adding manpower costs and operational time. The purpose of this research is to use lean thinking in formwork design so as to enhance design correctness and eliminate waste through establishing a Lean Formwork Design Process. In the design process, the concurrent design concept is adopted to provide a visual communication platform for design team members using Building Information Modeling (BIM). Industry Foundation Classes (IFC) are used as a protocol for sharing design artifacts. Design correctness is established to review and correct design errors, thus allowing for the construction of an organizational learning environment. Finally, the Lean Formwork Design Process is conceptualized using stock-flow diagrams. A real case is used to validate the applicability of the proposed approach. Application results show that the proposed method can enhance design correctness and reduce manpower waste and operational time in formwork engineering. This study is one of the first to apply lean thinking to improve practices in formwork design.
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spelling doaj.art-e0f5c2a2565b4d3888eef7c5a0ac89ce2022-12-22T01:06:14ZengEngineering, Project, and Production Management (EPPM)Journal of Engineering, Project, and Production Management2221-65292223-83792019-01-0191294710.2478/jeppm-2019-0005Making Formwork Design LeanChien-Ho Ko0Jiun-De Kuo1Professor, Department of Civil Engineering, National Pingtung University of Science and Technology, 1, Shuefu Rd., Neipu, Pingtung 912, TaiwanMS, Department of Civil Engineering, National Pingtung University of Science and Technology, 1, Shuefu Rd., Neipu, Pingtung 912, Taiwan.Traditional formwork design processes entail considerable waste, increasing non-value-adding manpower costs and operational time. The purpose of this research is to use lean thinking in formwork design so as to enhance design correctness and eliminate waste through establishing a Lean Formwork Design Process. In the design process, the concurrent design concept is adopted to provide a visual communication platform for design team members using Building Information Modeling (BIM). Industry Foundation Classes (IFC) are used as a protocol for sharing design artifacts. Design correctness is established to review and correct design errors, thus allowing for the construction of an organizational learning environment. Finally, the Lean Formwork Design Process is conceptualized using stock-flow diagrams. A real case is used to validate the applicability of the proposed approach. Application results show that the proposed method can enhance design correctness and reduce manpower waste and operational time in formwork engineering. This study is one of the first to apply lean thinking to improve practices in formwork design.http://www.ppml.url.tw/EPPM_Journal/volumns/09_01_January_2019/ID_194_9_1_29_47.pdfformwork designconcurrent designbuilding information modelingdesign correctnesssystem dynamics
spellingShingle Chien-Ho Ko
Jiun-De Kuo
Making Formwork Design Lean
Journal of Engineering, Project, and Production Management
formwork design
concurrent design
building information modeling
design correctness
system dynamics
title Making Formwork Design Lean
title_full Making Formwork Design Lean
title_fullStr Making Formwork Design Lean
title_full_unstemmed Making Formwork Design Lean
title_short Making Formwork Design Lean
title_sort making formwork design lean
topic formwork design
concurrent design
building information modeling
design correctness
system dynamics
url http://www.ppml.url.tw/EPPM_Journal/volumns/09_01_January_2019/ID_194_9_1_29_47.pdf
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