Fabrication of tungsten heavy alloy long rods by warm powder extrusion and vacuum sintering

The long rods of tungsten heavy alloy (WHA) which contain W–5Ni–1.5Fe (wt.%) were fabricated by using warm powder extrusion. The elemental powders were first mixed, and then the mixture was prepared for warm back extrusion by adding a proper binder at 5–10 wt.% concentrations. The extrusion temperat...

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Main Authors: Mai Essam, Ayman Elsayed, Ahmed Shash, Mahmoud Adly
Format: Article
Language:English
Published: Elsevier 2019-04-01
Series:Journal of Materials Research and Technology
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785418307701
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author Mai Essam
Ayman Elsayed
Ahmed Shash
Mahmoud Adly
author_facet Mai Essam
Ayman Elsayed
Ahmed Shash
Mahmoud Adly
author_sort Mai Essam
collection DOAJ
description The long rods of tungsten heavy alloy (WHA) which contain W–5Ni–1.5Fe (wt.%) were fabricated by using warm powder extrusion. The elemental powders were first mixed, and then the mixture was prepared for warm back extrusion by adding a proper binder at 5–10 wt.% concentrations. The extrusion temperature was finely adjusted to facilitate the powder extrusion and eliminate cracks based on an extensive pre-study. Thermal debinding was also utilized prior to vacuum sintering. The results showed that the extruded rods with high length-to-diameter ratios could be obtained at the proposed binder content and extrusion temperature. The metallurgical and the mechanical characteristics of the extruded rods were evaluated and discussed with respect to the preparation route. Keywords: Tungsten heavy alloys, Warm extrusion, Thermal debinding, Vacuum sintering
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spelling doaj.art-e10bf946a8a74a50958ef7b3cae2d8d12022-12-21T23:38:55ZengElsevierJournal of Materials Research and Technology2238-78542019-04-018222092215Fabrication of tungsten heavy alloy long rods by warm powder extrusion and vacuum sinteringMai Essam0Ayman Elsayed1Ahmed Shash2Mahmoud Adly3Central Metallurgical Research and Development Institute, P.O. Box 87, Helwan, Cairo, EgyptCentral Metallurgical Research and Development Institute, P.O. Box 87, Helwan, Cairo, Egypt; Corresponding author.Department of Mechanical Design and Production, Faculty of Engineering, Cairo University, Giza, Egypt; Faculty of Engineering and Materials Science, German University in Cairo, Cairo, EgyptDepartment of Mechanical Design and Production, Faculty of Engineering, Cairo University, Giza, EgyptThe long rods of tungsten heavy alloy (WHA) which contain W–5Ni–1.5Fe (wt.%) were fabricated by using warm powder extrusion. The elemental powders were first mixed, and then the mixture was prepared for warm back extrusion by adding a proper binder at 5–10 wt.% concentrations. The extrusion temperature was finely adjusted to facilitate the powder extrusion and eliminate cracks based on an extensive pre-study. Thermal debinding was also utilized prior to vacuum sintering. The results showed that the extruded rods with high length-to-diameter ratios could be obtained at the proposed binder content and extrusion temperature. The metallurgical and the mechanical characteristics of the extruded rods were evaluated and discussed with respect to the preparation route. Keywords: Tungsten heavy alloys, Warm extrusion, Thermal debinding, Vacuum sinteringhttp://www.sciencedirect.com/science/article/pii/S2238785418307701
spellingShingle Mai Essam
Ayman Elsayed
Ahmed Shash
Mahmoud Adly
Fabrication of tungsten heavy alloy long rods by warm powder extrusion and vacuum sintering
Journal of Materials Research and Technology
title Fabrication of tungsten heavy alloy long rods by warm powder extrusion and vacuum sintering
title_full Fabrication of tungsten heavy alloy long rods by warm powder extrusion and vacuum sintering
title_fullStr Fabrication of tungsten heavy alloy long rods by warm powder extrusion and vacuum sintering
title_full_unstemmed Fabrication of tungsten heavy alloy long rods by warm powder extrusion and vacuum sintering
title_short Fabrication of tungsten heavy alloy long rods by warm powder extrusion and vacuum sintering
title_sort fabrication of tungsten heavy alloy long rods by warm powder extrusion and vacuum sintering
url http://www.sciencedirect.com/science/article/pii/S2238785418307701
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AT aymanelsayed fabricationoftungstenheavyalloylongrodsbywarmpowderextrusionandvacuumsintering
AT ahmedshash fabricationoftungstenheavyalloylongrodsbywarmpowderextrusionandvacuumsintering
AT mahmoudadly fabricationoftungstenheavyalloylongrodsbywarmpowderextrusionandvacuumsintering