Transformational Steam Infusion Processing for Resilient and Sustainable Food Manufacturing Businesses

Here we show how food and beverage manufacturers report more incisive sustainability and product fulfilment outcomes for their business enterprises when innovative processing technologies are used. The reported steam infusion technology heats food materials within a Vaction Pump device so that steam...

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Main Authors: Christopher Brooks, Mark Swainson, Ian Beauchamp, Isabel Campelos, Ruzaina Ishak, Wayne Martindale
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Foods
Subjects:
Online Access:https://www.mdpi.com/2304-8158/10/8/1763
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author Christopher Brooks
Mark Swainson
Ian Beauchamp
Isabel Campelos
Ruzaina Ishak
Wayne Martindale
author_facet Christopher Brooks
Mark Swainson
Ian Beauchamp
Isabel Campelos
Ruzaina Ishak
Wayne Martindale
author_sort Christopher Brooks
collection DOAJ
description Here we show how food and beverage manufacturers report more incisive sustainability and product fulfilment outcomes for their business enterprises when innovative processing technologies are used. The reported steam infusion technology heats food materials within a Vaction Pump device so that steam is directed into the food material within a much reduced volume, reducing the use of steam and processing time. This study reports how such technological interventions will enable supply chain stakeholders to demonstrate responsible consumption by connecting assessments for the reduction of greenhouse gas emissions with consumer-focused outcomes such as product quality. The technology reported in this research not only improves operational agility by improving processing speed, but also improves the responsiveness of factory production to changes in demand. Heating procedures are systemic processes in the food industry that can be used to pasteurize, achieve commercially viable shelf-life, and provide cleaning in place. The reported research defines how these technologies can reduce the carbon footprint of products, improve quality attributes, and lower operating costs across supply chains. They provide an important step in developing distributed manufacturing in the food system because the technologies reported here are modular and can be installed into existing operations. The specific technology can reduce energy consumption by 17.3% compared to basic direct steam heating, with a reduction of 277.8 processing hours and 8.7 tonnes GHG emissions per kettle production line each year. Food and beverage manufacturers are increasingly required to report across the sustainability, nutrition, and product quality outcomes of their business enterprises more incisively so that supply chain stakeholders can demonstrate responsible production and consumption. The steam infusion technologies assessed in this research enable alignment to the UN Sustainable Development Goals, specifically SDG12, Responsible Production and Consumption, using in situ data logging in factory trials for novel heating procedures used to process foods.
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spelling doaj.art-e21072d66ca3452d82c2cb68a40426db2023-11-22T07:38:26ZengMDPI AGFoods2304-81582021-07-01108176310.3390/foods10081763Transformational Steam Infusion Processing for Resilient and Sustainable Food Manufacturing BusinessesChristopher Brooks0Mark Swainson1Ian Beauchamp2Isabel Campelos3Ruzaina Ishak4Wayne Martindale5OAL, A1 Parkway, Peterborough PE2 6YN, UKNational Centre for Food Manufacturing, University of Lincoln, Holbeach PE12 7PT, UKOAL, A1 Parkway, Peterborough PE2 6YN, UKNational Centre for Food Manufacturing, University of Lincoln, Holbeach PE12 7PT, UKNational Centre for Food Manufacturing, University of Lincoln, Holbeach PE12 7PT, UKNational Centre for Food Manufacturing, University of Lincoln, Holbeach PE12 7PT, UKHere we show how food and beverage manufacturers report more incisive sustainability and product fulfilment outcomes for their business enterprises when innovative processing technologies are used. The reported steam infusion technology heats food materials within a Vaction Pump device so that steam is directed into the food material within a much reduced volume, reducing the use of steam and processing time. This study reports how such technological interventions will enable supply chain stakeholders to demonstrate responsible consumption by connecting assessments for the reduction of greenhouse gas emissions with consumer-focused outcomes such as product quality. The technology reported in this research not only improves operational agility by improving processing speed, but also improves the responsiveness of factory production to changes in demand. Heating procedures are systemic processes in the food industry that can be used to pasteurize, achieve commercially viable shelf-life, and provide cleaning in place. The reported research defines how these technologies can reduce the carbon footprint of products, improve quality attributes, and lower operating costs across supply chains. They provide an important step in developing distributed manufacturing in the food system because the technologies reported here are modular and can be installed into existing operations. The specific technology can reduce energy consumption by 17.3% compared to basic direct steam heating, with a reduction of 277.8 processing hours and 8.7 tonnes GHG emissions per kettle production line each year. Food and beverage manufacturers are increasingly required to report across the sustainability, nutrition, and product quality outcomes of their business enterprises more incisively so that supply chain stakeholders can demonstrate responsible production and consumption. The steam infusion technologies assessed in this research enable alignment to the UN Sustainable Development Goals, specifically SDG12, Responsible Production and Consumption, using in situ data logging in factory trials for novel heating procedures used to process foods.https://www.mdpi.com/2304-8158/10/8/1763sustainabilityconsumerssteam infusionfood processingsteam infusion
spellingShingle Christopher Brooks
Mark Swainson
Ian Beauchamp
Isabel Campelos
Ruzaina Ishak
Wayne Martindale
Transformational Steam Infusion Processing for Resilient and Sustainable Food Manufacturing Businesses
Foods
sustainability
consumers
steam infusion
food processing
steam infusion
title Transformational Steam Infusion Processing for Resilient and Sustainable Food Manufacturing Businesses
title_full Transformational Steam Infusion Processing for Resilient and Sustainable Food Manufacturing Businesses
title_fullStr Transformational Steam Infusion Processing for Resilient and Sustainable Food Manufacturing Businesses
title_full_unstemmed Transformational Steam Infusion Processing for Resilient and Sustainable Food Manufacturing Businesses
title_short Transformational Steam Infusion Processing for Resilient and Sustainable Food Manufacturing Businesses
title_sort transformational steam infusion processing for resilient and sustainable food manufacturing businesses
topic sustainability
consumers
steam infusion
food processing
steam infusion
url https://www.mdpi.com/2304-8158/10/8/1763
work_keys_str_mv AT christopherbrooks transformationalsteaminfusionprocessingforresilientandsustainablefoodmanufacturingbusinesses
AT markswainson transformationalsteaminfusionprocessingforresilientandsustainablefoodmanufacturingbusinesses
AT ianbeauchamp transformationalsteaminfusionprocessingforresilientandsustainablefoodmanufacturingbusinesses
AT isabelcampelos transformationalsteaminfusionprocessingforresilientandsustainablefoodmanufacturingbusinesses
AT ruzainaishak transformationalsteaminfusionprocessingforresilientandsustainablefoodmanufacturingbusinesses
AT waynemartindale transformationalsteaminfusionprocessingforresilientandsustainablefoodmanufacturingbusinesses