The Injected Foaming Study of Polypropylene/Multiwall Carbon Nanotube Composite with In Situ Fibrillation Reinforcement

This paper explored the injection foaming process of in situ fibrillation reinforced polypropylene composites. Using polypropylene (PP) as the continuous phase, polytetrafluoroethylene (PTFE) as the dispersed phase, multi–wall carbon nanotubes (MWCNTs) as the conductive filler, and PP grafted with m...

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Main Authors: Gang Li, Yanpei Fei, Tairong Kuang, Tong Liu, Mingqiang Zhong, Yanbiao Li, Jing Jiang, Lih-Sheng Turng, Feng Chen
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/24/5411
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author Gang Li
Yanpei Fei
Tairong Kuang
Tong Liu
Mingqiang Zhong
Yanbiao Li
Jing Jiang
Lih-Sheng Turng
Feng Chen
author_facet Gang Li
Yanpei Fei
Tairong Kuang
Tong Liu
Mingqiang Zhong
Yanbiao Li
Jing Jiang
Lih-Sheng Turng
Feng Chen
author_sort Gang Li
collection DOAJ
description This paper explored the injection foaming process of in situ fibrillation reinforced polypropylene composites. Using polypropylene (PP) as the continuous phase, polytetrafluoroethylene (PTFE) as the dispersed phase, multi–wall carbon nanotubes (MWCNTs) as the conductive filler, and PP grafted with maleic anhydride (PP–g–MA) as the compatibilizer, a MWCNTs/PP–g–MA masterbatch was prepared by using a solution blending method. Then, a lightweight, conductive PP/PTFE/MWCNTs composite foam was prepared by means of extruder granulation and supercritical nitrogen (ScN<sub>2</sub>) injection foaming. The composite foams were studied in terms of rheology, morphological, foaming behavior and mechanical properties. The results proved that the in situ fibrillation of PTFE can have a remarkable effect on melt strength and viscoelasticity, thus improving the foaming performance; we found that PP/3% PTFE showed excellent performance. Meanwhile, the addition of MWCNTs endows the material with conductive properties, and the conductivity reached was 2.73 × 10<sup>−5</sup> S/m with the addition of 0.2 wt% MWCNTs. This study’s findings are expected to be applied in the lightweight, antistatic and high–performance automotive industry.
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spelling doaj.art-e220a1e458974fb0bfa951efda798a512023-11-24T17:31:39ZengMDPI AGPolymers2073-43602022-12-011424541110.3390/polym14245411The Injected Foaming Study of Polypropylene/Multiwall Carbon Nanotube Composite with In Situ Fibrillation ReinforcementGang Li0Yanpei Fei1Tairong Kuang2Tong Liu3Mingqiang Zhong4Yanbiao Li5Jing Jiang6Lih-Sheng Turng7Feng Chen8College of Material Science and Engineering, Zhejiang University of Technology, Hangzhou 310014, ChinaCollege of Material Science and Engineering, Zhejiang University of Technology, Hangzhou 310014, ChinaCollege of Material Science and Engineering, Zhejiang University of Technology, Hangzhou 310014, ChinaCollege of Material Science and Engineering, Zhejiang University of Technology, Hangzhou 310014, ChinaCollege of Material Science and Engineering, Zhejiang University of Technology, Hangzhou 310014, ChinaCollege of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310014, ChinaNational Center for International Research of Micro-Nano Molding Technology, School of Mechanics and Safety Engineering, Zhengzhou University, Zhengzhou 450001, ChinaDepartment of Mechanical Engineering, University of Wisconsin–Madison, Madison, WI 53706, USACollege of Material Science and Engineering, Zhejiang University of Technology, Hangzhou 310014, ChinaThis paper explored the injection foaming process of in situ fibrillation reinforced polypropylene composites. Using polypropylene (PP) as the continuous phase, polytetrafluoroethylene (PTFE) as the dispersed phase, multi–wall carbon nanotubes (MWCNTs) as the conductive filler, and PP grafted with maleic anhydride (PP–g–MA) as the compatibilizer, a MWCNTs/PP–g–MA masterbatch was prepared by using a solution blending method. Then, a lightweight, conductive PP/PTFE/MWCNTs composite foam was prepared by means of extruder granulation and supercritical nitrogen (ScN<sub>2</sub>) injection foaming. The composite foams were studied in terms of rheology, morphological, foaming behavior and mechanical properties. The results proved that the in situ fibrillation of PTFE can have a remarkable effect on melt strength and viscoelasticity, thus improving the foaming performance; we found that PP/3% PTFE showed excellent performance. Meanwhile, the addition of MWCNTs endows the material with conductive properties, and the conductivity reached was 2.73 × 10<sup>−5</sup> S/m with the addition of 0.2 wt% MWCNTs. This study’s findings are expected to be applied in the lightweight, antistatic and high–performance automotive industry.https://www.mdpi.com/2073-4360/14/24/5411PTFEPPMWCNTsin situ fibrillationinjection foaming
spellingShingle Gang Li
Yanpei Fei
Tairong Kuang
Tong Liu
Mingqiang Zhong
Yanbiao Li
Jing Jiang
Lih-Sheng Turng
Feng Chen
The Injected Foaming Study of Polypropylene/Multiwall Carbon Nanotube Composite with In Situ Fibrillation Reinforcement
Polymers
PTFE
PP
MWCNTs
in situ fibrillation
injection foaming
title The Injected Foaming Study of Polypropylene/Multiwall Carbon Nanotube Composite with In Situ Fibrillation Reinforcement
title_full The Injected Foaming Study of Polypropylene/Multiwall Carbon Nanotube Composite with In Situ Fibrillation Reinforcement
title_fullStr The Injected Foaming Study of Polypropylene/Multiwall Carbon Nanotube Composite with In Situ Fibrillation Reinforcement
title_full_unstemmed The Injected Foaming Study of Polypropylene/Multiwall Carbon Nanotube Composite with In Situ Fibrillation Reinforcement
title_short The Injected Foaming Study of Polypropylene/Multiwall Carbon Nanotube Composite with In Situ Fibrillation Reinforcement
title_sort injected foaming study of polypropylene multiwall carbon nanotube composite with in situ fibrillation reinforcement
topic PTFE
PP
MWCNTs
in situ fibrillation
injection foaming
url https://www.mdpi.com/2073-4360/14/24/5411
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