Experimental Investigation on Effect of Ingot Processing on Gear Bending Fatigue Performance

Ingot processing affects gear fatigue performance, which remains to be studied and becomes an important bottleneck problem limiting gear anti-fatigue design and cost saving. Surface integrity measurements of 18CrNiMo7-6 gears with mold ingots, continuous casting billet and electro-slag ingots are ca...

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Main Authors: Wu Zhongrui, Wei Peitang, Chen Difa, Mao Tianyu, Liu Huaiju
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2023-04-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2023.04.015
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author Wu Zhongrui
Wei Peitang
Chen Difa
Mao Tianyu
Liu Huaiju
author_facet Wu Zhongrui
Wei Peitang
Chen Difa
Mao Tianyu
Liu Huaiju
author_sort Wu Zhongrui
collection DOAJ
description Ingot processing affects gear fatigue performance, which remains to be studied and becomes an important bottleneck problem limiting gear anti-fatigue design and cost saving. Surface integrity measurements of 18CrNiMo7-6 gears with mold ingots, continuous casting billet and electro-slag ingots are carried out, and tooth root residual stress, surface roughness and hardness gradient of these gears are studied. Based on GB/T 14230—2021 <italic>Test method of tooth bending strength for gear load capacity</italic>, gear bending fatigue tests are conducted with the staircase method. The bending fatigue limits under different reliabilities are obtained, and the influence of ingot processing on the bending fatigue performance is explored. The gear bending fatigue limit is also evaluated with the effective Locati method, and is compared with results of the lifting method. It provides some references for fundamental data construction of gear fatigue and anti-fatigue design in China.
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spelling doaj.art-e2a190ab5ff3412d829115c3a47deaef2025-01-10T14:57:20ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392023-04-01479810732395613Experimental Investigation on Effect of Ingot Processing on Gear Bending Fatigue PerformanceWu ZhongruiWei PeitangChen DifaMao TianyuLiu HuaijuIngot processing affects gear fatigue performance, which remains to be studied and becomes an important bottleneck problem limiting gear anti-fatigue design and cost saving. Surface integrity measurements of 18CrNiMo7-6 gears with mold ingots, continuous casting billet and electro-slag ingots are carried out, and tooth root residual stress, surface roughness and hardness gradient of these gears are studied. Based on GB/T 14230—2021 <italic>Test method of tooth bending strength for gear load capacity</italic>, gear bending fatigue tests are conducted with the staircase method. The bending fatigue limits under different reliabilities are obtained, and the influence of ingot processing on the bending fatigue performance is explored. The gear bending fatigue limit is also evaluated with the effective Locati method, and is compared with results of the lifting method. It provides some references for fundamental data construction of gear fatigue and anti-fatigue design in China.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2023.04.015Gear bending fatigueIngot processingStaircase methodLocati method
spellingShingle Wu Zhongrui
Wei Peitang
Chen Difa
Mao Tianyu
Liu Huaiju
Experimental Investigation on Effect of Ingot Processing on Gear Bending Fatigue Performance
Jixie chuandong
Gear bending fatigue
Ingot processing
Staircase method
Locati method
title Experimental Investigation on Effect of Ingot Processing on Gear Bending Fatigue Performance
title_full Experimental Investigation on Effect of Ingot Processing on Gear Bending Fatigue Performance
title_fullStr Experimental Investigation on Effect of Ingot Processing on Gear Bending Fatigue Performance
title_full_unstemmed Experimental Investigation on Effect of Ingot Processing on Gear Bending Fatigue Performance
title_short Experimental Investigation on Effect of Ingot Processing on Gear Bending Fatigue Performance
title_sort experimental investigation on effect of ingot processing on gear bending fatigue performance
topic Gear bending fatigue
Ingot processing
Staircase method
Locati method
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2023.04.015
work_keys_str_mv AT wuzhongrui experimentalinvestigationoneffectofingotprocessingongearbendingfatigueperformance
AT weipeitang experimentalinvestigationoneffectofingotprocessingongearbendingfatigueperformance
AT chendifa experimentalinvestigationoneffectofingotprocessingongearbendingfatigueperformance
AT maotianyu experimentalinvestigationoneffectofingotprocessingongearbendingfatigueperformance
AT liuhuaiju experimentalinvestigationoneffectofingotprocessingongearbendingfatigueperformance