Micro-Sized Pinhole Inspection with Segmented Time Reversal and High-Order Modes Cluster Lamb Waves Based on EMATs

Abstract Pinhole corrosion is difficult to discover through conventional ultrasonic guided waves inspection, particularly for micro-sized pinholes less than 1 mm in diameter. This study proposes a new micro-sized pinhole inspection method based on segmented time reversal (STR) and high-order modes c...

Full description

Bibliographic Details
Main Authors: Jinjie Zhou, Yang Hu, Xiang Li, Yang Zheng, Sanhu Yang, Yao Liu
Format: Article
Language:English
Published: SpringerOpen 2023-02-01
Series:Chinese Journal of Mechanical Engineering
Subjects:
Online Access:https://doi.org/10.1186/s10033-023-00853-1
_version_ 1797865438297718784
author Jinjie Zhou
Yang Hu
Xiang Li
Yang Zheng
Sanhu Yang
Yao Liu
author_facet Jinjie Zhou
Yang Hu
Xiang Li
Yang Zheng
Sanhu Yang
Yao Liu
author_sort Jinjie Zhou
collection DOAJ
description Abstract Pinhole corrosion is difficult to discover through conventional ultrasonic guided waves inspection, particularly for micro-sized pinholes less than 1 mm in diameter. This study proposes a new micro-sized pinhole inspection method based on segmented time reversal (STR) and high-order modes cluster (HOMC) Lamb waves. First, the principle of defect echo enhancement using STR is introduced. Conventional and STR inspection experiments were conducted on aluminum plates with a thickness of 3 mm and defects with different diameters and depths. The parameters of the segment window are discussed in detail. The results indicate that the proposed method had an amplitude four times larger than of conventional ultrasonic guided waves inspection method for pinhole defect detection and could detect micro-sized pinhole defects as small as 0.5 mm in diameter and 0.5 mm in depth. Moreover, the segment window location and width (5−10 times width of the conventional excitation signal) did not affect the detection sensitivity. The combination of low-power and STR is more conducive to detection in different environments, indicating the robustness of the proposed method. Compared with conventional ultrasonic guided wave inspection methods, the proposed method can detect much smaller defect echoes usually obscured by noise that are difficult to detect with a lower excitation power and thus this study would be a good reference for pinhole defect detection.
first_indexed 2024-04-09T23:07:56Z
format Article
id doaj.art-e2d47671601b4206875d329ae65a8f38
institution Directory Open Access Journal
issn 2192-8258
language English
last_indexed 2024-04-09T23:07:56Z
publishDate 2023-02-01
publisher SpringerOpen
record_format Article
series Chinese Journal of Mechanical Engineering
spelling doaj.art-e2d47671601b4206875d329ae65a8f382023-03-22T10:37:20ZengSpringerOpenChinese Journal of Mechanical Engineering2192-82582023-02-0136111310.1186/s10033-023-00853-1Micro-Sized Pinhole Inspection with Segmented Time Reversal and High-Order Modes Cluster Lamb Waves Based on EMATsJinjie Zhou0Yang Hu1Xiang Li2Yang Zheng3Sanhu Yang4Yao Liu5School of Mechanical Engineering, North University of ChinaSchool of Mechanical Engineering, North University of ChinaSchool of Aeronautics and Astronautics, University of Electronic Science and Technology of ChinaChina Special Equipment Inspection and Research InstituteSchool of Mechanical Engineering, North University of ChinaSchool of Mechanical Engineering, North University of ChinaAbstract Pinhole corrosion is difficult to discover through conventional ultrasonic guided waves inspection, particularly for micro-sized pinholes less than 1 mm in diameter. This study proposes a new micro-sized pinhole inspection method based on segmented time reversal (STR) and high-order modes cluster (HOMC) Lamb waves. First, the principle of defect echo enhancement using STR is introduced. Conventional and STR inspection experiments were conducted on aluminum plates with a thickness of 3 mm and defects with different diameters and depths. The parameters of the segment window are discussed in detail. The results indicate that the proposed method had an amplitude four times larger than of conventional ultrasonic guided waves inspection method for pinhole defect detection and could detect micro-sized pinhole defects as small as 0.5 mm in diameter and 0.5 mm in depth. Moreover, the segment window location and width (5−10 times width of the conventional excitation signal) did not affect the detection sensitivity. The combination of low-power and STR is more conducive to detection in different environments, indicating the robustness of the proposed method. Compared with conventional ultrasonic guided wave inspection methods, the proposed method can detect much smaller defect echoes usually obscured by noise that are difficult to detect with a lower excitation power and thus this study would be a good reference for pinhole defect detection.https://doi.org/10.1186/s10033-023-00853-1Pinhole corrosionHigh-order modes clusterLamb wavesSegmented time reversal inspectionElectromagnetic acoustic transducer
spellingShingle Jinjie Zhou
Yang Hu
Xiang Li
Yang Zheng
Sanhu Yang
Yao Liu
Micro-Sized Pinhole Inspection with Segmented Time Reversal and High-Order Modes Cluster Lamb Waves Based on EMATs
Chinese Journal of Mechanical Engineering
Pinhole corrosion
High-order modes cluster
Lamb waves
Segmented time reversal inspection
Electromagnetic acoustic transducer
title Micro-Sized Pinhole Inspection with Segmented Time Reversal and High-Order Modes Cluster Lamb Waves Based on EMATs
title_full Micro-Sized Pinhole Inspection with Segmented Time Reversal and High-Order Modes Cluster Lamb Waves Based on EMATs
title_fullStr Micro-Sized Pinhole Inspection with Segmented Time Reversal and High-Order Modes Cluster Lamb Waves Based on EMATs
title_full_unstemmed Micro-Sized Pinhole Inspection with Segmented Time Reversal and High-Order Modes Cluster Lamb Waves Based on EMATs
title_short Micro-Sized Pinhole Inspection with Segmented Time Reversal and High-Order Modes Cluster Lamb Waves Based on EMATs
title_sort micro sized pinhole inspection with segmented time reversal and high order modes cluster lamb waves based on emats
topic Pinhole corrosion
High-order modes cluster
Lamb waves
Segmented time reversal inspection
Electromagnetic acoustic transducer
url https://doi.org/10.1186/s10033-023-00853-1
work_keys_str_mv AT jinjiezhou microsizedpinholeinspectionwithsegmentedtimereversalandhighordermodesclusterlambwavesbasedonemats
AT yanghu microsizedpinholeinspectionwithsegmentedtimereversalandhighordermodesclusterlambwavesbasedonemats
AT xiangli microsizedpinholeinspectionwithsegmentedtimereversalandhighordermodesclusterlambwavesbasedonemats
AT yangzheng microsizedpinholeinspectionwithsegmentedtimereversalandhighordermodesclusterlambwavesbasedonemats
AT sanhuyang microsizedpinholeinspectionwithsegmentedtimereversalandhighordermodesclusterlambwavesbasedonemats
AT yaoliu microsizedpinholeinspectionwithsegmentedtimereversalandhighordermodesclusterlambwavesbasedonemats