Analysis of Fired Equipment within the Framework of Low-Cost Modelling Systems

Fired equipment suffers from local overloading and fouling of heat transfer surfaces, products are not of the required quality, and operating costs are increased due to the high pressure drop of process fluids. Such operational issues are affected by the non-uniform distribution of fluid flow and he...

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Main Authors: Dominika Fialová, Zdeněk Jegla
Format: Article
Language:English
Published: MDPI AG 2019-02-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/12/3/520
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author Dominika Fialová
Zdeněk Jegla
author_facet Dominika Fialová
Zdeněk Jegla
author_sort Dominika Fialová
collection DOAJ
description Fired equipment suffers from local overloading and fouling of heat transfer surfaces, products are not of the required quality, and operating costs are increased due to the high pressure drop of process fluids. Such operational issues are affected by the non-uniform distribution of fluid flow and heat flux variability. Detailed numerical analyses are often applied to troubleshoot these problems. However, is this common practice effective? Is it not better to prevent problems from occurring by using quality equipment design? It is, according to the general consensus. Still, the experience of designing fired apparatuses reveals that the established standards do not reflect the real maldistribution sufficiently. In addition, as found from the given overview of modelling approaches, the radiant chamber and the convection section are usually analysed separately without significant continuity. A comprehensive framework is hence introduced. The proposed procedure clearly defines the interconnection of traditional thermal-hydraulic calculations and low-cost modelling systems for radiant and convection sections. A suitable combination of simplified methods allows for the reliable design of complex equipment and fast identification of problematic areas. The utilisation of selected low-cost models, i.e., the second phase of the systematic framework, is presented regarding the example of a steam boiler.
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spelling doaj.art-e2e48a52b98f439bac8c413952934bc92022-12-22T03:45:27ZengMDPI AGEnergies1996-10732019-02-0112352010.3390/en12030520en12030520Analysis of Fired Equipment within the Framework of Low-Cost Modelling SystemsDominika Fialová0Zdeněk Jegla1Institute of Process Engineering, Faculty of Mechanical Engineering, Brno University of Technology, Technická 2, 616 69 Brno, Czech RepublicInstitute of Process Engineering, Faculty of Mechanical Engineering, Brno University of Technology, Technická 2, 616 69 Brno, Czech RepublicFired equipment suffers from local overloading and fouling of heat transfer surfaces, products are not of the required quality, and operating costs are increased due to the high pressure drop of process fluids. Such operational issues are affected by the non-uniform distribution of fluid flow and heat flux variability. Detailed numerical analyses are often applied to troubleshoot these problems. However, is this common practice effective? Is it not better to prevent problems from occurring by using quality equipment design? It is, according to the general consensus. Still, the experience of designing fired apparatuses reveals that the established standards do not reflect the real maldistribution sufficiently. In addition, as found from the given overview of modelling approaches, the radiant chamber and the convection section are usually analysed separately without significant continuity. A comprehensive framework is hence introduced. The proposed procedure clearly defines the interconnection of traditional thermal-hydraulic calculations and low-cost modelling systems for radiant and convection sections. A suitable combination of simplified methods allows for the reliable design of complex equipment and fast identification of problematic areas. The utilisation of selected low-cost models, i.e., the second phase of the systematic framework, is presented regarding the example of a steam boiler.https://www.mdpi.com/1996-1073/12/3/520simplified methodsdesign procedureconvection sectionradiant sectionflow distributionheat flux distributionboiler
spellingShingle Dominika Fialová
Zdeněk Jegla
Analysis of Fired Equipment within the Framework of Low-Cost Modelling Systems
Energies
simplified methods
design procedure
convection section
radiant section
flow distribution
heat flux distribution
boiler
title Analysis of Fired Equipment within the Framework of Low-Cost Modelling Systems
title_full Analysis of Fired Equipment within the Framework of Low-Cost Modelling Systems
title_fullStr Analysis of Fired Equipment within the Framework of Low-Cost Modelling Systems
title_full_unstemmed Analysis of Fired Equipment within the Framework of Low-Cost Modelling Systems
title_short Analysis of Fired Equipment within the Framework of Low-Cost Modelling Systems
title_sort analysis of fired equipment within the framework of low cost modelling systems
topic simplified methods
design procedure
convection section
radiant section
flow distribution
heat flux distribution
boiler
url https://www.mdpi.com/1996-1073/12/3/520
work_keys_str_mv AT dominikafialova analysisoffiredequipmentwithintheframeworkoflowcostmodellingsystems
AT zdenekjegla analysisoffiredequipmentwithintheframeworkoflowcostmodellingsystems