Polyurethane flexible foam recycling via glycolysis using Zn/Sn/Al hydrotalcites as heterogeneous catalyst

Polyurethane is a highly versatile material used in comfort, packaging and isolation industries. The global production of polyurethane generates several million tons of non-biodegradable wastes. In this research, the chemical recovery of polyol from polyurethane flexible foam (PUF) wastes was explor...

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Main Authors: Yesica Dayana Morcillo-Bolaños, William José Malule-Herrera, Juan Carlos Ortiz-Arango, Aída Luz Villa-Holguín
Format: Article
Language:English
Published: Universidad de Antioquia 2018-06-01
Series:Revista Facultad de Ingeniería Universidad de Antioquia
Subjects:
Online Access:https://revistas.udea.edu.co/index.php/ingenieria/article/view/329602
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author Yesica Dayana Morcillo-Bolaños
William José Malule-Herrera
Juan Carlos Ortiz-Arango
Aída Luz Villa-Holguín
author_facet Yesica Dayana Morcillo-Bolaños
William José Malule-Herrera
Juan Carlos Ortiz-Arango
Aída Luz Villa-Holguín
author_sort Yesica Dayana Morcillo-Bolaños
collection DOAJ
description Polyurethane is a highly versatile material used in comfort, packaging and isolation industries. The global production of polyurethane generates several million tons of non-biodegradable wastes. In this research, the chemical recovery of polyol from polyurethane flexible foam (PUF) wastes was explored. The polyol recovery from PUF was carried out via glycolysis with diethylene glycol (DEG) as a glycolysis agent, Zn/Sn/Al hydrotalcite (HTC) as a heterogeneous catalyst under inert atmosphere using several reaction conditions. The most suitable reaction conditions were achieved for 3 h of reaction, PUF/DEG mass ratio of 1.5 and HTC/DEG of 0.001. The HTC was characterized by FTIR, XRD, TEM and chemical analysis. The recovered polyol was characterized using IR, viscometry and GPC; density and water content was also determined. The recovered polyol was used in the synthesis of PUF as a partial replacement of virgin polyols, and the resultant foams were analyzed using compression tests.
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spelling doaj.art-e33bfcd3bca24b1eb866e5bfb45eb1df2023-07-19T12:29:27ZengUniversidad de AntioquiaRevista Facultad de Ingeniería Universidad de Antioquia0120-62302422-28442018-06-0187Polyurethane flexible foam recycling via glycolysis using Zn/Sn/Al hydrotalcites as heterogeneous catalystYesica Dayana Morcillo-Bolaños0William José Malule-Herrera1Juan Carlos Ortiz-Arango2Aída Luz Villa-Holguín3University of AntioquiaUniversity of AntioquiaUniversity of AntioquiaUniversity of AntioquiaPolyurethane is a highly versatile material used in comfort, packaging and isolation industries. The global production of polyurethane generates several million tons of non-biodegradable wastes. In this research, the chemical recovery of polyol from polyurethane flexible foam (PUF) wastes was explored. The polyol recovery from PUF was carried out via glycolysis with diethylene glycol (DEG) as a glycolysis agent, Zn/Sn/Al hydrotalcite (HTC) as a heterogeneous catalyst under inert atmosphere using several reaction conditions. The most suitable reaction conditions were achieved for 3 h of reaction, PUF/DEG mass ratio of 1.5 and HTC/DEG of 0.001. The HTC was characterized by FTIR, XRD, TEM and chemical analysis. The recovered polyol was characterized using IR, viscometry and GPC; density and water content was also determined. The recovered polyol was used in the synthesis of PUF as a partial replacement of virgin polyols, and the resultant foams were analyzed using compression tests. https://revistas.udea.edu.co/index.php/ingenieria/article/view/329602polyurethane chemical recovery Zn/Sn/Al catalystcompression testspolyolfoam wastes
spellingShingle Yesica Dayana Morcillo-Bolaños
William José Malule-Herrera
Juan Carlos Ortiz-Arango
Aída Luz Villa-Holguín
Polyurethane flexible foam recycling via glycolysis using Zn/Sn/Al hydrotalcites as heterogeneous catalyst
Revista Facultad de Ingeniería Universidad de Antioquia
polyurethane
chemical recovery
Zn/Sn/Al catalyst
compression tests
polyol
foam wastes
title Polyurethane flexible foam recycling via glycolysis using Zn/Sn/Al hydrotalcites as heterogeneous catalyst
title_full Polyurethane flexible foam recycling via glycolysis using Zn/Sn/Al hydrotalcites as heterogeneous catalyst
title_fullStr Polyurethane flexible foam recycling via glycolysis using Zn/Sn/Al hydrotalcites as heterogeneous catalyst
title_full_unstemmed Polyurethane flexible foam recycling via glycolysis using Zn/Sn/Al hydrotalcites as heterogeneous catalyst
title_short Polyurethane flexible foam recycling via glycolysis using Zn/Sn/Al hydrotalcites as heterogeneous catalyst
title_sort polyurethane flexible foam recycling via glycolysis using zn sn al hydrotalcites as heterogeneous catalyst
topic polyurethane
chemical recovery
Zn/Sn/Al catalyst
compression tests
polyol
foam wastes
url https://revistas.udea.edu.co/index.php/ingenieria/article/view/329602
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AT williamjosemaluleherrera polyurethaneflexiblefoamrecyclingviaglycolysisusingznsnalhydrotalcitesasheterogeneouscatalyst
AT juancarlosortizarango polyurethaneflexiblefoamrecyclingviaglycolysisusingznsnalhydrotalcitesasheterogeneouscatalyst
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