Fabrication of Layered SiC/C/Si/MeSi<sub>2</sub>/Me Ceramic–Metal Composites via Liquid Silicon Infiltration of Metal–Carbon Matrices

The growing demand for composite materials capable of enduring prolonged loads in high-temperature and aggressive environments presents pressing challenges for materials scientists. Ceramic materials composed of silicon carbide largely possess high mechanical strength at a relatively low density, ev...

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Main Authors: Alexei Kaledin, Sergey Shikunov, Julia Zubareva, Ivan Shmytko, Boris Straumal, Vladimir Kurlov
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/17/3/650
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author Alexei Kaledin
Sergey Shikunov
Julia Zubareva
Ivan Shmytko
Boris Straumal
Vladimir Kurlov
author_facet Alexei Kaledin
Sergey Shikunov
Julia Zubareva
Ivan Shmytko
Boris Straumal
Vladimir Kurlov
author_sort Alexei Kaledin
collection DOAJ
description The growing demand for composite materials capable of enduring prolonged loads in high-temperature and aggressive environments presents pressing challenges for materials scientists. Ceramic materials composed of silicon carbide largely possess high mechanical strength at a relatively low density, even at elevated temperatures. However, they are inherently brittle in nature, leading to concerns about their ability to fracture. The primary objective of this study was to develop a novel technique for fabricating layered composite materials by incorporating SiC-based ceramics, refractory metals, and their silicides as integral constituents. These layered composites were produced through the liquid-phase siliconization method applied to metal–carbon blanks. Analysis of the microstructure of the resultant materials revealed that when a metal element interacts with molten silicon, it leads to the formation of a layer of metal silicide on the metal’s surface. Furthermore, three-point bending tests exhibited an enhancement in the bending strength of the layered composite in comparison to the base silicon carbide ceramics. Additionally, the samples demonstrated a quasi-plastic nature during the process of destruction.
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spelling doaj.art-e3612ff511284e6c8809d34b1548b3372024-02-09T15:17:34ZengMDPI AGMaterials1996-19442024-01-0117365010.3390/ma17030650Fabrication of Layered SiC/C/Si/MeSi<sub>2</sub>/Me Ceramic–Metal Composites via Liquid Silicon Infiltration of Metal–Carbon MatricesAlexei Kaledin0Sergey Shikunov1Julia Zubareva2Ivan Shmytko3Boris Straumal4Vladimir Kurlov5Osipyan Institute of Solid State Physics of the Russian Academy of Sciences, Ac. Osipyan Str. 2, 142432 Chernogolovka, RussiaOsipyan Institute of Solid State Physics of the Russian Academy of Sciences, Ac. Osipyan Str. 2, 142432 Chernogolovka, RussiaOsipyan Institute of Solid State Physics of the Russian Academy of Sciences, Ac. Osipyan Str. 2, 142432 Chernogolovka, RussiaOsipyan Institute of Solid State Physics of the Russian Academy of Sciences, Ac. Osipyan Str. 2, 142432 Chernogolovka, RussiaOsipyan Institute of Solid State Physics of the Russian Academy of Sciences, Ac. Osipyan Str. 2, 142432 Chernogolovka, RussiaOsipyan Institute of Solid State Physics of the Russian Academy of Sciences, Ac. Osipyan Str. 2, 142432 Chernogolovka, RussiaThe growing demand for composite materials capable of enduring prolonged loads in high-temperature and aggressive environments presents pressing challenges for materials scientists. Ceramic materials composed of silicon carbide largely possess high mechanical strength at a relatively low density, even at elevated temperatures. However, they are inherently brittle in nature, leading to concerns about their ability to fracture. The primary objective of this study was to develop a novel technique for fabricating layered composite materials by incorporating SiC-based ceramics, refractory metals, and their silicides as integral constituents. These layered composites were produced through the liquid-phase siliconization method applied to metal–carbon blanks. Analysis of the microstructure of the resultant materials revealed that when a metal element interacts with molten silicon, it leads to the formation of a layer of metal silicide on the metal’s surface. Furthermore, three-point bending tests exhibited an enhancement in the bending strength of the layered composite in comparison to the base silicon carbide ceramics. Additionally, the samples demonstrated a quasi-plastic nature during the process of destruction.https://www.mdpi.com/1996-1944/17/3/650layered compositesmetal ceramic compositionrefractory silicidessilicon carbide ceramicsliquid silicon infiltrationmicrostructure
spellingShingle Alexei Kaledin
Sergey Shikunov
Julia Zubareva
Ivan Shmytko
Boris Straumal
Vladimir Kurlov
Fabrication of Layered SiC/C/Si/MeSi<sub>2</sub>/Me Ceramic–Metal Composites via Liquid Silicon Infiltration of Metal–Carbon Matrices
Materials
layered composites
metal ceramic composition
refractory silicides
silicon carbide ceramics
liquid silicon infiltration
microstructure
title Fabrication of Layered SiC/C/Si/MeSi<sub>2</sub>/Me Ceramic–Metal Composites via Liquid Silicon Infiltration of Metal–Carbon Matrices
title_full Fabrication of Layered SiC/C/Si/MeSi<sub>2</sub>/Me Ceramic–Metal Composites via Liquid Silicon Infiltration of Metal–Carbon Matrices
title_fullStr Fabrication of Layered SiC/C/Si/MeSi<sub>2</sub>/Me Ceramic–Metal Composites via Liquid Silicon Infiltration of Metal–Carbon Matrices
title_full_unstemmed Fabrication of Layered SiC/C/Si/MeSi<sub>2</sub>/Me Ceramic–Metal Composites via Liquid Silicon Infiltration of Metal–Carbon Matrices
title_short Fabrication of Layered SiC/C/Si/MeSi<sub>2</sub>/Me Ceramic–Metal Composites via Liquid Silicon Infiltration of Metal–Carbon Matrices
title_sort fabrication of layered sic c si mesi sub 2 sub me ceramic metal composites via liquid silicon infiltration of metal carbon matrices
topic layered composites
metal ceramic composition
refractory silicides
silicon carbide ceramics
liquid silicon infiltration
microstructure
url https://www.mdpi.com/1996-1944/17/3/650
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