Effect of thermal cycling on the flexural strength of 3-D printed, CAD/CAM milled and heat-polymerized denture base materials

Abstract Background This study compared the impact of thermal cycling on the flexural strength of denture-base materials produced through conventional and digital methods, using both subtractive and additive approaches. Methods In total, 60 rectangular specimens were fabricated with specific dimensi...

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Main Authors: Tuğba Temizci, Hatice Nalan Bozoğulları
Format: Article
Language:English
Published: BMC 2024-03-01
Series:BMC Oral Health
Subjects:
Online Access:https://doi.org/10.1186/s12903-024-04122-y
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author Tuğba Temizci
Hatice Nalan Bozoğulları
author_facet Tuğba Temizci
Hatice Nalan Bozoğulları
author_sort Tuğba Temizci
collection DOAJ
description Abstract Background This study compared the impact of thermal cycling on the flexural strength of denture-base materials produced through conventional and digital methods, using both subtractive and additive approaches. Methods In total, 60 rectangular specimens were fabricated with specific dimensions for flexural strength tests. The dimensions were set according to the International Organization for Standardization (ISO) guideline 20795-1:2013 as 64 × 10 × 3.3 ± 0.2 mm. Specimens from each material group were divided into two subgroups (thermal cycled or nonthermal cycled, n = 10/group). We used distinct methods to produce three different denture-base materials: Ivobase (IB), which is a computer-aided-design/computer-aided-manufacturing-type milled pre-polymerized polymethyl methacrylate resin disc; Formlabs (FL), a 3D-printed denture-base resin; and Meliodent (MD), a conventional heat-polymerized acrylic. Flexural strength tests were performed on half of the samples without a thermal-cycle procedure, and the other half were tested after a thermal cycle. The data were analyzed using a two-way analysis of variance and a post hoc Tukey test (α = 0.05). Results Based on the results of flexural-strength testing, the ranking was as follows: FL > IB > MD. The effect of thermal aging was statistically significant for the FL and IB bases, but not for the MD base. Conclusions Digitally produced denture bases exhibited superior flexural strength compared with conventionally manufactured bases. Although thermal cycling reduced flexural strength in all groups, the decrease was not statistically significant in the heat-polymerized acrylic group.
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spelling doaj.art-e3d67ac8172a499a9e00ef818be578fd2024-03-24T12:35:36ZengBMCBMC Oral Health1472-68312024-03-012411810.1186/s12903-024-04122-yEffect of thermal cycling on the flexural strength of 3-D printed, CAD/CAM milled and heat-polymerized denture base materialsTuğba Temizci0Hatice Nalan Bozoğulları1Department of Prosthodontics, Faculty of Dentistry, Karamanoğlu Mehmetbey UniversityDepartment of Prosthodontics, Faculty of Dentistry, Karamanoğlu Mehmetbey UniversityAbstract Background This study compared the impact of thermal cycling on the flexural strength of denture-base materials produced through conventional and digital methods, using both subtractive and additive approaches. Methods In total, 60 rectangular specimens were fabricated with specific dimensions for flexural strength tests. The dimensions were set according to the International Organization for Standardization (ISO) guideline 20795-1:2013 as 64 × 10 × 3.3 ± 0.2 mm. Specimens from each material group were divided into two subgroups (thermal cycled or nonthermal cycled, n = 10/group). We used distinct methods to produce three different denture-base materials: Ivobase (IB), which is a computer-aided-design/computer-aided-manufacturing-type milled pre-polymerized polymethyl methacrylate resin disc; Formlabs (FL), a 3D-printed denture-base resin; and Meliodent (MD), a conventional heat-polymerized acrylic. Flexural strength tests were performed on half of the samples without a thermal-cycle procedure, and the other half were tested after a thermal cycle. The data were analyzed using a two-way analysis of variance and a post hoc Tukey test (α = 0.05). Results Based on the results of flexural-strength testing, the ranking was as follows: FL > IB > MD. The effect of thermal aging was statistically significant for the FL and IB bases, but not for the MD base. Conclusions Digitally produced denture bases exhibited superior flexural strength compared with conventionally manufactured bases. Although thermal cycling reduced flexural strength in all groups, the decrease was not statistically significant in the heat-polymerized acrylic group.https://doi.org/10.1186/s12903-024-04122-yDenture base3D printedMilledFlexural strength
spellingShingle Tuğba Temizci
Hatice Nalan Bozoğulları
Effect of thermal cycling on the flexural strength of 3-D printed, CAD/CAM milled and heat-polymerized denture base materials
BMC Oral Health
Denture base
3D printed
Milled
Flexural strength
title Effect of thermal cycling on the flexural strength of 3-D printed, CAD/CAM milled and heat-polymerized denture base materials
title_full Effect of thermal cycling on the flexural strength of 3-D printed, CAD/CAM milled and heat-polymerized denture base materials
title_fullStr Effect of thermal cycling on the flexural strength of 3-D printed, CAD/CAM milled and heat-polymerized denture base materials
title_full_unstemmed Effect of thermal cycling on the flexural strength of 3-D printed, CAD/CAM milled and heat-polymerized denture base materials
title_short Effect of thermal cycling on the flexural strength of 3-D printed, CAD/CAM milled and heat-polymerized denture base materials
title_sort effect of thermal cycling on the flexural strength of 3 d printed cad cam milled and heat polymerized denture base materials
topic Denture base
3D printed
Milled
Flexural strength
url https://doi.org/10.1186/s12903-024-04122-y
work_keys_str_mv AT tugbatemizci effectofthermalcyclingontheflexuralstrengthof3dprintedcadcammilledandheatpolymerizeddenturebasematerials
AT haticenalanbozogulları effectofthermalcyclingontheflexuralstrengthof3dprintedcadcammilledandheatpolymerizeddenturebasematerials