Novel Aero-Engine Multi-Disciplinary Preliminary Design Optimization Framework Accounting for Dynamic System Operation and Aircraft Mission Performance

This paper presents a modular, flexible, extendable and fast-computational framework that implements a multidisciplinary, varying fidelity, multi-system approach for the conceptual and preliminary design of novel aero-engines. In its current status, the framework includes modules for multi-point ste...

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Main Authors: Alexios Alexiou, Nikolaos Aretakis, Ioannis Kolias, Konstantinos Mathioudakis
Format: Article
Language:English
Published: MDPI AG 2021-02-01
Series:Aerospace
Subjects:
Online Access:https://www.mdpi.com/2226-4310/8/2/49
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author Alexios Alexiou
Nikolaos Aretakis
Ioannis Kolias
Konstantinos Mathioudakis
author_facet Alexios Alexiou
Nikolaos Aretakis
Ioannis Kolias
Konstantinos Mathioudakis
author_sort Alexios Alexiou
collection DOAJ
description This paper presents a modular, flexible, extendable and fast-computational framework that implements a multidisciplinary, varying fidelity, multi-system approach for the conceptual and preliminary design of novel aero-engines. In its current status, the framework includes modules for multi-point steady-state engine design, aerodynamic design, engine geometry and weight, aircraft mission analysis, Nitrogen Oxide (NOx) emissions, control system design and integrated controller-engine transient-performance analysis. All the modules have been developed in the same software environment, ensuring consistent and transparent modeling while facilitating code maintainability, extendibility and integration at modeling and simulation levels. Any simulation workflow can be defined by appropriately combining the relevant modules. Different types of analysis can be specified such as sensitivity, design of experiment and optimization. Any combination of engine parameters can be selected as design variables, and multi-disciplinary requirements and constraints at different operating points in the flight envelope can be specified. The framework implementation is exemplified through the optimization of an ultra-high bypass ratio geared turbofan engine with a variable area fan nozzle, for which specific aircraft requirements and technology limits apply. Although the optimum design resulted in double-digit fuel-burn benefits compared to current technology engines, it did not meet engine-response requirements, highlighting the need to include transient-performance assessments as early as possible in the preliminary engine design phase.
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spelling doaj.art-e45db3ce55d94ecf8334fb5c68625c3c2023-12-11T16:48:22ZengMDPI AGAerospace2226-43102021-02-01824910.3390/aerospace8020049Novel Aero-Engine Multi-Disciplinary Preliminary Design Optimization Framework Accounting for Dynamic System Operation and Aircraft Mission PerformanceAlexios Alexiou0Nikolaos Aretakis1Ioannis Kolias2Konstantinos Mathioudakis3Laboratory of Thermal Turbomachines, School of Mechanical Engineering, National Technical University of Athens, 15780 Athens, GreeceLaboratory of Thermal Turbomachines, School of Mechanical Engineering, National Technical University of Athens, 15780 Athens, GreeceLaboratory of Thermal Turbomachines, School of Mechanical Engineering, National Technical University of Athens, 15780 Athens, GreeceLaboratory of Thermal Turbomachines, School of Mechanical Engineering, National Technical University of Athens, 15780 Athens, GreeceThis paper presents a modular, flexible, extendable and fast-computational framework that implements a multidisciplinary, varying fidelity, multi-system approach for the conceptual and preliminary design of novel aero-engines. In its current status, the framework includes modules for multi-point steady-state engine design, aerodynamic design, engine geometry and weight, aircraft mission analysis, Nitrogen Oxide (NOx) emissions, control system design and integrated controller-engine transient-performance analysis. All the modules have been developed in the same software environment, ensuring consistent and transparent modeling while facilitating code maintainability, extendibility and integration at modeling and simulation levels. Any simulation workflow can be defined by appropriately combining the relevant modules. Different types of analysis can be specified such as sensitivity, design of experiment and optimization. Any combination of engine parameters can be selected as design variables, and multi-disciplinary requirements and constraints at different operating points in the flight envelope can be specified. The framework implementation is exemplified through the optimization of an ultra-high bypass ratio geared turbofan engine with a variable area fan nozzle, for which specific aircraft requirements and technology limits apply. Although the optimum design resulted in double-digit fuel-burn benefits compared to current technology engines, it did not meet engine-response requirements, highlighting the need to include transient-performance assessments as early as possible in the preliminary engine design phase.https://www.mdpi.com/2226-4310/8/2/49aero-enginemulti-disciplinarycontrol systemgeared turbofanoptimizationpreliminary design
spellingShingle Alexios Alexiou
Nikolaos Aretakis
Ioannis Kolias
Konstantinos Mathioudakis
Novel Aero-Engine Multi-Disciplinary Preliminary Design Optimization Framework Accounting for Dynamic System Operation and Aircraft Mission Performance
Aerospace
aero-engine
multi-disciplinary
control system
geared turbofan
optimization
preliminary design
title Novel Aero-Engine Multi-Disciplinary Preliminary Design Optimization Framework Accounting for Dynamic System Operation and Aircraft Mission Performance
title_full Novel Aero-Engine Multi-Disciplinary Preliminary Design Optimization Framework Accounting for Dynamic System Operation and Aircraft Mission Performance
title_fullStr Novel Aero-Engine Multi-Disciplinary Preliminary Design Optimization Framework Accounting for Dynamic System Operation and Aircraft Mission Performance
title_full_unstemmed Novel Aero-Engine Multi-Disciplinary Preliminary Design Optimization Framework Accounting for Dynamic System Operation and Aircraft Mission Performance
title_short Novel Aero-Engine Multi-Disciplinary Preliminary Design Optimization Framework Accounting for Dynamic System Operation and Aircraft Mission Performance
title_sort novel aero engine multi disciplinary preliminary design optimization framework accounting for dynamic system operation and aircraft mission performance
topic aero-engine
multi-disciplinary
control system
geared turbofan
optimization
preliminary design
url https://www.mdpi.com/2226-4310/8/2/49
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AT ioanniskolias novelaeroenginemultidisciplinarypreliminarydesignoptimizationframeworkaccountingfordynamicsystemoperationandaircraftmissionperformance
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