FRACTURE ANALYSIS AND OPTIMIZATION OF LIFTING LUG OF METRO AXLE BOX

Subway safety is one of the important part in vehicle design. When lifting the whole vehicle, the axle box lifting lug cooperates complete the lifting function of the bogie with the frame limit stop. During vehicle operation, the fracture of lifting lug will affect the safety of vehicle operation. F...

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Main Authors: JI FangFang, LIU DongLiang, LI ZhiYong
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2022-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.02.028
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author JI FangFang
LIU DongLiang
LI ZhiYong
author_facet JI FangFang
LIU DongLiang
LI ZhiYong
author_sort JI FangFang
collection DOAJ
description Subway safety is one of the important part in vehicle design. When lifting the whole vehicle, the axle box lifting lug cooperates complete the lifting function of the bogie with the frame limit stop. During vehicle operation, the fracture of lifting lug will affect the safety of vehicle operation. Firstly, the failure types of the lifting lug are analyzed, and the finite element simulation calculation of the lifting lug structure is carried out according to the vehicle design standard. It is obtained that the lifting lug structure meets the design requirements of static strength and fatigue strength. In order to further analyze the cause of fatigue fracture of the lifting lug, the position of the resistance strain gauge is determined according to the static strength results and fatigue failure position, and the on-line experiment is carried out on the stress condition of the lifting lug structure. Through the analysis of the experimental results, it is concluded that the main cause of fatigue fracture of the lifting lug is resonance. Finally, the lifting lug is optimized from the two aspects of structure and material. The finite element analysis and experimental results show that scheme 1 is the best scheme.
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spelling doaj.art-e46af81fe64a4a198778a10d1e6b43e42023-08-01T07:38:37ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692022-01-014446146729911555FRACTURE ANALYSIS AND OPTIMIZATION OF LIFTING LUG OF METRO AXLE BOXJI FangFangLIU DongLiangLI ZhiYongSubway safety is one of the important part in vehicle design. When lifting the whole vehicle, the axle box lifting lug cooperates complete the lifting function of the bogie with the frame limit stop. During vehicle operation, the fracture of lifting lug will affect the safety of vehicle operation. Firstly, the failure types of the lifting lug are analyzed, and the finite element simulation calculation of the lifting lug structure is carried out according to the vehicle design standard. It is obtained that the lifting lug structure meets the design requirements of static strength and fatigue strength. In order to further analyze the cause of fatigue fracture of the lifting lug, the position of the resistance strain gauge is determined according to the static strength results and fatigue failure position, and the on-line experiment is carried out on the stress condition of the lifting lug structure. Through the analysis of the experimental results, it is concluded that the main cause of fatigue fracture of the lifting lug is resonance. Finally, the lifting lug is optimized from the two aspects of structure and material. The finite element analysis and experimental results show that scheme 1 is the best scheme.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.02.028Lifting lug;Crack;Fatigue;Damage
spellingShingle JI FangFang
LIU DongLiang
LI ZhiYong
FRACTURE ANALYSIS AND OPTIMIZATION OF LIFTING LUG OF METRO AXLE BOX
Jixie qiangdu
Lifting lug;Crack;Fatigue;Damage
title FRACTURE ANALYSIS AND OPTIMIZATION OF LIFTING LUG OF METRO AXLE BOX
title_full FRACTURE ANALYSIS AND OPTIMIZATION OF LIFTING LUG OF METRO AXLE BOX
title_fullStr FRACTURE ANALYSIS AND OPTIMIZATION OF LIFTING LUG OF METRO AXLE BOX
title_full_unstemmed FRACTURE ANALYSIS AND OPTIMIZATION OF LIFTING LUG OF METRO AXLE BOX
title_short FRACTURE ANALYSIS AND OPTIMIZATION OF LIFTING LUG OF METRO AXLE BOX
title_sort fracture analysis and optimization of lifting lug of metro axle box
topic Lifting lug;Crack;Fatigue;Damage
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.02.028
work_keys_str_mv AT jifangfang fractureanalysisandoptimizationofliftinglugofmetroaxlebox
AT liudongliang fractureanalysisandoptimizationofliftinglugofmetroaxlebox
AT lizhiyong fractureanalysisandoptimizationofliftinglugofmetroaxlebox